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Conference vmszoo::rc

Title:Welcome To The Radio Control Conference
Notice:dir's in 11, who's who in 4, sales in 6, auctions 19
Moderator:VMSSG::FRIEDRICHS
Created:Tue Jan 13 1987
Last Modified:Thu Jun 05 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1706
Total number of notes:27193

289.0. "General Engine info." by RIPPER::CHADD (Go Fast; Turn Left) Thu Aug 27 1987 03:40

Going through my disks at home I found this article I wrote for one of the 
Australian Mags last year. It is quite long so you may want to extract it and 
read later via EDT or hard copy. The picture's and illustrations are missing 
but I hope it still makes sense.

   One of the most frustrating and often disastrous problems  experienced
   in  aero modeling is bad engine runs.  It is frustrating because it is
   difficult to diagnose a problem when the  model  is  100'  above  you,
   disastrous  because  the  engine  always  quits on you when you in the
   worst possible place to execute a safe trouble free landing.  To  this
   end  I  hope  the following comments will be of some assistance to the
   less experienced and food for thought to the experienced modeller.
   
   As a person becomes more involved in modeling, experience  shows  that
   the reliability of the motor is effected by a variety of factors which
   include, engine cooling, propeller size, Glo plug  selection,  mixture
   setting, mid range carburetor setting, and so on.
   
   Engine Cooling. - It is not coincidental that cooling was the first on
   the  list.   Most  people ignore the problem and look to other reasons
   for a bad engine run first.  The Scale Model is the biggest  offender.
   If  you  consider  the  motivation  to build a Scale Model; that is to
   exactly reproduce  the  appearance  of  the  full  size  aircraft,  it
   necessarily  requires  that  in  most  cases  the engine is completely
   enclosed within a cowl.  This requirement is not in itself  a  problem
   provided  thought is given to where the air gets into the cowl to cool
   the engine and more importantly where it gets out of  the  cowl  after
   being  ducted  carefully  around  the engine.  The cowl should include
   baffles and dams to ensure that only cold air goes onto the engine and
   all  the  hot air leaves the cowl directly.  Remember from your school
   physics  that  if  the  temperature  rises  the  volume also increases  
   substantially. Always give larger air exits from the cowl than inlets,
   in total area at least twice or three  times  the total area.
   
   Overheating. - The first indication of an overheated engine is a  loss
   of  power during a flight.  A good indicator of the engine temperature
   is the oil deposit on the model, if the  oil  is  basically  the  same
   color  is  the  raw  product its OK, however if the color changes to a
   darker color the engine is running hot.  ABC type engines tend to stop
   sooner than ringed engines when they get too hot, the piston liner fit
   is more critical as there is no ring to compensate for the  difference
   in   fit.   Ringed  motors  keep  going  longer  but  this  can  be  a
   disadvantage in that the temperature can get  higher  and  cause  more
   damage.
   
   Glo Plugs. - Let us assume that there is  good  air  flow  around  the
   engine,  you can still have overheating problems.  The propeller, fuel
   and Glo plug selection will affect the engine temperature.  A too  Hot
   plug  gives  pre-ignition  (detonation, or pinging) that increases the
   flame temperature in the combustion chamber and ultimately the  engine
   temperature,  if  the  plug is too cold you cannot get a reliable idle
   and a loss of power is experienced.  It is best to try a few plugs  of
   different  temperatures  to  find the one best suited for your engine,
   propeller,  and  model  combination.    Each   of   the   major   plug
   manufacturers  have  a  range  of different temperature plugs to cover
   most requirements.  If you cannot find a  plug  to  suit  you  in  the
   manufacturers   range   and   have  to  change  to  a  different  plug
   manufacturer you must start again as there is no  consistency  in  the
   plug numbering.  There is no danger in using a different manufacturers
   plug to your engine, but make sure what ever glo plug you use it  fits
   neatly  without  binding or jamming in the threads.  Care is necessary
   when installing any plug as it is very easy to cross threads and  ruin
   the  head  of  your  engine.   Once the correct plug has been found it
   needs to  be  checked  regularly.   Firstly  you  can  tell  from  the
   appearance  of the plug element if the plug is too hot; if the plug is
   frosty or oxidized in appearance after one or two runs the plug is too
   hot.   Secondly plugs deteriorate with usage and eventually distort or
   loose the shiny as new appearance of the element.
   
   You  should  always  have  a  couple  of  extra  plugs  of   different
   temperatures  in  your box that can be called on in different climatic
   conditions.  Extremes of temperature or  flying  on  a  field  with  a
   different altitude can effect the best choice of plug.
   
   Propellers. - If we use a too much propeller on an engine  it  applies
   excessive  loads  on  the engine and raises the temperature.  Too much
   propeller can be too large diameter or too much pitch or both.  In F3A
   Aerobatics  the  trend is towards big propellers to reduce the RPM and
   keep the noise level below the FAI level.  Generally the engines being
   used  to  do this are not the normal sport engines, they have a longer
   stroke than normal and in all cases the models are  built  to  provide
   the  best  possible cooling to the engine.  As a general rule a novice
   to the sport should use the manufacturers recommendation for propeller
   selection.   The  rule of thumb on what size to use in the recommended
   range is, the  bigger  diameter  small  pitch  gives  the  model  slow
   constant  air  speed,  the  model would normally be multi wing or high
   drag.  The smaller propeller with high pitch gives  the  model  faster
   more  variable  flying  speed,  these  models  would  be  low drag and
   lighter, best suited to Hot-Dogging type fun flying.
   
   If you over prop you can over heat, less fuel is passing  through  the
   engine  to  keep  it cool and the hot gasses have more time to conduct
   the heat into the engine. Just think of your power tools, if you drill
   a  large  hole the electric drill gets hotter than if you are drilling
   small holes.  A by-product of calling on the extra torque is heat, you
   don't get the extra power for nothing.
   
   Carburetors. - The  tuning   of   the  carburetor  will   effect   the
   reliability  of  you  engine,  all RC Engines used today have a needle
   valve to set the top end mixture and an air bleed or preferably a fuel
   metering  device  to  adjust the idle and mid-range setting.  Normally
   aspirated engines once the mixture  is  set  rarely  need  adjustment,
   engines  with  tuned  exhaust are more critical to changes and require
   more frequent change  of  the  top  end  mixture  to  accommodate  the
   variations  of the day.  I personally always replace the manufacturers
   needle assembly with an  inflight  mixture  control  such  as  the  OS
   In-Flight Mixture Control (OS No.71703009).  I know this unit fits all
   OS VF and FSR Engines and some of the four stroke engines, it may  fit
   other  motors  with some modification but that is something to try for
   yourself.  I do this for two reasons; one it is a safety  feature,  in
   that  you  never have to get your fingers near the propeller to adjust
   the mixture as it can be done from the transmitters; and two you don't
   have  to  worry  about leaving a hole through the cowl for the mixture
   screw to protrude which is particularly attractive for Scale projects.
   
   Electric Starters. - I don't intend to discus how to start an  engine,
   any  of the more experienced members of a club will be happy to assist
   the newcomer if they are having problems.  I do recommend  you  invest
   in  an  electric  starter  as  soon  as you can rather than hand start
   engines.  The electric starter is safer as you  don't  have  to  worry
   about kickbacks of the prop catching your finger, the electric starter
   is quicker which is important at a busy club field, it is annoying  to
   watch  a  person trying to hand start an engine tying up the frequency
   while others on that frequency stand by.  Some  of  the  exponents  of
   hand  starting frown on anybody using an electric starter, the reasons
   given for their contempt  range  from  wearing  out  the  engine  more
   quickly  to detracting from the macho image the try to portray.  I see
   it is more important to have a full compliment of fingers without  the
   scars  of  battles with propellers, any additional wear is minimal and
   insignificant compared to the safety factor.
   
   Carburetor Adjustment. - Some of the Manufacturers give  very  complex
   ways  to  correctly  set the mid-range adjustment, the English used is
   most confusing.  My favorite method is to first  set  the  high  speed
   needle;  to  do  this  open the throttle to full, adjust the needle to
   gain maximum RPM, then wind the needle out (richer setting) until  the
   engine  note  changes  to a gargle, and now back in again the smallest
   amount to clear the gargling effect.  Do this adjustment slowly as  it
   takes  a  few  moments  for  the engine to stabilize after adjustment.
   With the high speed needle set pull the throttle back to an idle, wait
   for  a  few  seconds,  if the engine idles then speeds up a little and
   stops the mid range is too lean.  If however the  engine  gargles  and
   then  slows  and stop it is too rich.  The adjustment of the mid-range
   is different  on  the  air  bleed  carburetor  to  the  fuel  metering
   carburetor.   It is easy to tell the difference between the two types,
   the fuel metering carburetor  has  the  mid-range  adjustment  on  the
   moving barrel part of the carburetor, the air bleed carburetor has the
   adjustment on the body of the carburetor.  With the air bleed type you
   wind  the  screw  out  to  lean the mixture as you are actually adding
   extra air to the mixture.   With  the  fuel  metering  carburetor  the
   adjustment  screw  is  wound  in  to lean the mixture.  After you have
   adjusted the mid-range setting to get the engine to idle the next step
   is  to  finely adjust the mid-range setting.  Allow the engine to idle
   for 5-10 seconds and then quickly open the throttle and listen to  the
   engine  pickup  speed, if it gargles and eventually picks up it is too
   rich; if the engine stops it is probably  too  lean;  if  it  does  it
   quickly  and  cleanly  you  have  the  setting just right.  Adjust the
   mixture again and retry the exercise.
   
   Fuels. - The Fuel we use in our modern model engines is Methyl Alcohol
   (Methanol)  based.   Methanol is chosen for its high octane rating and
   low calorific value.  Before I continue let us agree  that  energy  is
   extracted  from our fuel by an expansion of gas from the burning fuel.
   Unless we use fuel we cannot get  energy, and  the  more  fuel that we
   can  get  to  burn  completely  the more energy can be extracted.  The
   crunch is the fuel must burn not explode.  The Octane  rating  is  the
   measure of the fuels ability to burn without exploding, the higher the
   octane  rating  the  greater  the  energy  that  can  be  successfully
   extracted  from a given volume of gas air mixture.  Octane rating is a
   comparison between the  test  fuel  and  a  blend  of  Iso-octane  and
   Heptane,  Iso-octane  has  excellent  anti knock characteristics while
   Heptane has very poor characteristics.  Hence a fuel  with  an  octane
   rating  of 90 performs the same as a 90% Iso-octane 10% Heptane blend.
   Good Methanol has an octane rating of greater than 140 and a calorific
   value  of � that of petrol.  Petrol mixes with air at a ratio of about
   1 to 14, methanol is able to mix at around 1 to 5.   This  means  that
   more methanol can be vaporized in a given quantity of air than petrol,
   the result is greater power output from the same volume engine.
   
   Methanol has two more distinct  advantages  over  Petrol;  firstly  it
   burns cleanly minimizing carbon build-up which would soon detract from
   the engines performance; and secondly it is very tolerant  to  mixture
   variations  essential  for  reliable  engine performance.  This latter
   point is proven by the fact we don't need a choke to  get  the  engine
   started as we do with petrol engines.
   
   In just about every way Methanol is a better fuel than petrol, however
   it  is  2-3 X more expensive.  I must point out that methanol requires
   some care in handling as it can be a health risk.  With prolonged skin
   contact  or  breathing  the  fumes it will damage the optic nerves, so
   avoid skin contact, breathing the fumes and most of all  don't  ingest
   methanol.
   
   As to the dangers of fire or explosion Methanol fuels are  safer  than
   petrol.   Methanol  has  a flash point of 10�c, where petrol is around
   -15�c, Nitro has a higher flash point again being  33�c.   It  can  be
   said  that  provided  we handle methanol sensibly it is less dangerous
   than Petrol as a fuel.
   
   Castor Oil. - You must now decide if you want to use  a  synthetic  or
   Vegetable  oil  as  a lubricant in your fuel.  In the synthetics there
   are many different types and  manufacturers,  in  the  Vegetable  oils
   there  is  only  one,  castor  oil.  Castor is the most popular oil in
   Australia for model engine fuel, it is a good lubricant  with  a  wide
   temperature  range,  and  provides good lubrication to the point where
   heat  turns  it into  a  tar like goo.  Unfortunately it has a  number
   of disadvantages; it has a tendency to glaze the engine liner giving a
   honey  color  tinge  to  the  surface,  this   glazing   reduces   the
   effectiveness  of the piston liner seal and requires periodic removal.
   Castor oil is as I am sure you are aware difficult to clean off models
   and   requires  some  solvent  to  assist  in  the  process.   Another
   disadvantage of castor is it has a tendency to harden in the  bearings
   of  an  engine  if it is left for an extended period of time.  You can
   always tell when this has happened as the engine feels tight  when  it
   is  turned over by hand, extreme cases can actually cause the balls to
   seize in the race and flat spots will be  created  if  the  engine  is
   used.  This problem can be overcome by using a good quality "After Run
   Oil" at the end of each days running.  Engines using castor oil as the
   lubricant  require  periodic  external cleaning with one of the engine
   cleaners (eg.  Hanger 33) or an aluminum fry pan cleaner.  The cleaner
   must  not  be  one  of  the oven cleaners as they destroy aluminum and
   spoil the engine appearance.
   
   A fact that surprises me is the  number  of  people  still  using  3:1
   Castor  based  fuel.  For modern engines it is far to much Castor oil,
   it accentuates all the problems I have mentioned with castor, it costs
   more and offers no advantage to the user. The standard FAI 4:1 fuel is 
   adequate for  all  Glo  motors  manufactured  today providing adequate 
   lubrication and more power.
   
   Synthetic Oils. - The Synthetics are easier to clean  off  the  model,
   they  do not form carbon build-up in the engine or exhaust system, and
   give more power from  the  same  engine  than  a  castor  based  fuel.
   Synthetics  oils  do  not have the temperature range of Castor oils as
   they vaporize completely  and  leave  the  engine  as  exhaust  gasses
   without  any  residue in the engine.  The most commonly used synthetic
   in Australia today is Australia's own formulated and manufactured  Glo
   Glyde  Oil.   This  oil  can  be used in proportions down to 2.5% oil,
   however  experience  has  shown  that  5-10%  oil  is  best  for  most
   applications.   An  engine  using  this  Oil  should  never need to be
   striped for cleaning and there will not be any carbon build up.   Some
   synthetics  oils do not provide good lay-up properties especially when
   used with Nitro fuels.  This is not a problem as all that is necessary
   is  again  the  use of a good "After Run Oil" after each days use.  It
   cannot be stressed enough the importance of  after  use  care  for  an
   engine,  external cleaning and the use of an after run oil or at least
   a light machine oil is essential to prolong the life of the engine.
   
   Nitro. - The next matter to be addressed is if you should  use  Nitro.
   Nitro  or  to  use  its  full  name  Nitro  Methane  (NH�CO�  for  the
   technically minded) is an additive that improves the combustibility of
   the  fuel  by the release of extra oxygen.  Nitro is expensive, it has
   to imported from America as it has the only manufacturing plant  still
   operating.  The addition of 5% Nitro will improve the engines starting
   and idling, but it gives little noticeable improvement in  the  actual
   power delivered.  The 5% Nitro fuel is ideal for general sport use, it
   is easily the most popular blend  being  economical  but  giving  that
   extra  bit  of  reliability.   Four stroke engines can run on straight
   fuel; that is no nitro fuel; but will definitely  benefit  from  5-10%
   nitro  in  the  idle  and  ease  of  starting.  If you have paid out a
   considerable amount of money for a Four Stroke engine because you like
   the sound and feel of the four stroke it makes little sense not to pay
   a little extra for the extra reliability the Nitro fuel gives.   There
   are  several  grades of Nitro available in Australia.  The best is the
   Nitrofuel 95% Nitro (100% Nitro cannot be shipped  from  America)  and
   can  be  identified  from  the  cheaper  lower grades by the color and
   weight.  Nitrofuel is normally yellow in color, if  it  is  blue  that
   means  it has been contaminated and should not be used, if it clear it
   is one of the diluted grades of Nitro.  This can be confirmed  if  the
   Nitro  is  weighted  as  Nitro  has a specific gravity (SG) of 1.13 it
   should weigh 1.13 X heavier than an equal quantity of water.  If the SG
   is less than 1.13 it is not the genuine article.
   
   As  you  add  extra  Nitro  you  do  get  a   noticeable   performance
   improvement,  but  be  warned when you use in excess of 15% Nitro some
   changes to the engine are necessary to gain the full  benefit.   Barry
   Clark  of  Sport  and Competition Products in Sydney tunes engines for
   cars, boats and aircraft, he is well skilled in the use of high  Nitro
   fuels.   Barry  can  tell  all sorts of stories about people who tried
   unsuccessfully to run 60% Nitro in unmodified boat engines.  Once  the
   engine was setup correctly by him the performance is staggering.
   
   Commercial Fuel or Home Brew Fuel. - The next question to consider  is
   weather to mix your own, or buy commercially manufactured fuels.
   
   Consider first how much fuel you use, and how long it takes you to use
   a  given  quantity.   Methanol deteriorates with time if the container
   has been opened.  Methanol is hygroscopic, that is  it  absorbs  water
   and  effectively looses performance the longer it is kept.  If you mix
   your own fuel it could take three to six months or longer to use a  20
   Litre  drum  of  Methanol.   Effectively your methanol could have been
   opened for six months by  the  time  you  mix  the  last  batch.   You
   probably  wont know the difference batch to batch as the deterioration
   is slow, however you will notice the difference once you  open  a  new
   can  of  methanol.   Consider  also  how much you mix at a time, small
   batches have a greater possibility of inaccuracy (eg.  a 50ml error in
   a  2  litre batch of fuel is 2.5%, the same error in a 300 litre batch
   would require a 7.5 litre error) so if you mix small batches  accurate
   measurers  are  required, a normal kitchen measure is not good enough.
   Care must be taken to ensure all the  ingredients  are  mixed  in  the
   fuel,  none  being  left behind in the measure, and all quantities are
   exact.
   
   Commercially Manufactured fuel is slightly more  expensive  than  Home
   brew  fuel  if  you  ignore  the  time  spent  finding  and buying the
   ingredients.  As a general rule unless you specifically  want  to  mix
   your  own  fuel or use a lot of fuel there is no real benefit in doing
   so.  If you do mix your own fuel make  sure  you  only  use  the  best
   quality  raw  materials,  the  methanol  should be free of acetone and
   other ignitors, only use clean measures  and  containers,  and  always
   measure accurately and carefully.
   
   Finally here are some broad guidelines as to the selection of fuel for
   normal  Glo  Plug  Model engines.  By this I mean I am not considering
   any of the special engines or variants such as; spark ignition or high
   performance engines.
   
   Fuel Recommendations. - For a two stroke  engines  for  sport  use  5%
   Nitro  is  a  desirable additive.  For engines with a capacity of less
   than  .30  cui.   5%  Nitro  can  be  considered  essential  for  best
   reliability.  Once some experience has been gained with the engine you
   may find that quite satisfactory performance can be obtained using the
   straight  FAI 4:1 methanol oil mix.  To have any more than 5% Nitro is
   excessive for sport use unless you have a  model  with  only  marginal
   power,  extra  Nitro  may in that instance be the difference between a
   successfully take off or a failure.  With four stroke motors 5%  Nitro
   is  also recommended to assist the idling of the engine, 10-15% can be
   used again if you need extra power, no further noticeable benefit will
   be gained on the idle.
   
   If you decide to use one of the synthetic oils chose with  some  care.
   Some synthetic oils have been formulated specifically for model engine
   use (eg.  Glo Glyde) others  were  formulated  for  motor  cycles  and
   go-carts  using  petrol rather than Methanol.  Some of these oils work
   well (eg.  Klotz) others just work in our application.  Unless you are
   prepared  for  some  failures and possibly damage to an engine use the
   recognized synthetics that have been tried and  proven  successful  in
   model  engines.   Read  the manufacturer recommendations carefully, if
   possible talk to somebody who has used the oil previously, if in doubt
   use  more oil than recommended or even add some castor oil for safety.
   What ever you do if you are using low  percentage  oil  contents  your
   measurements  MUST  BE  EXACT,  apart  from  being  more  difficult to
   accurately measure high viscosity  liquids  in  small  quantities  any
   minor  error in quantities at low oil contents could adjust the actual
   oil percentage substantially.
   
   If you read the magazines advertisements for fuels  you  will see some
   of the manufacturers use many additives to there fuels. I believe that
   most of them are unnecessary, as long as you use the best quality fuel
   be  it commercial or home brew you should get the best performance, if 
   you settle for anything less than  the best it will give less than the 
   best performance and reliability.
T.RTitleUserPersonal
Name
DateLines
289.4FSTRCK::GILBERTMon Apr 17 1989 17:519
    A friend of mine just built a _beutiful_ Super Aero_Master from
    Great Planes(?).  Its his first model and it is absoutly perfect...
    except for one thing.  He neglected to provide any place for the
    cooling air to exit the cowling.  The logical way to do this it
    seems would be to cut out the four arcs behind the cowling where the
    round cowling meets the square airframe.  Does anyone have any idea
    if this will provide sufficient air flow?
    
    Jeff Gilbert
289.5CAUTION, PROCEED WITH GREAT CAUTION!!PNO::CASEYATHE DESERT RAT (I-RC-AV8)Mon Apr 17 1989 18:4427
    Jeff,
    
    I believe that the "four arcs behind the cowling" is all the cooling
    air exit area the mfgr. intended and it should be adequate.  My
    Bucker Jungmeister (from which Andrews borrowed heavily when designing
    the Aero Master back about '66) has the same setup you describe;
    the front of the radial cowl is wide open with exiting only through
    the gap(s) at the rear of the cowl formed by a round cowl mating
    with a squarish fuse cross section.  I've never experienced any
    heating problems in over 400 flights with this arrangement.
    
    BTW, Jeff, please tell yer' friend that the Aero Master is definitely
    NOT a trainer; the 'Aero-Monster' has humbled a good many experienced
    pilots when they first layed hands on it and a beginner has less
    than no chance whatever learning with it except in the hands of
    the MOST experienced instructor available and the most closely
    supervised training program possible.  My advise would be for yer'
    friend to put his "_beautiful_ Super Aero_Master" away and save it 
    'til he has at least a trainer and an intermediate sport model under
    his belt.  Otherwise, the odds are greatly against him and he'll
    very likely lose his pretty ship.   

      |
      | |      00	 Adios,      Al
    |_|_|      ( >o
      |    Z__(O_\_	(The Desert Rat)

289.6One Step at a TimeFSTRCK::GILBERTTue Apr 18 1989 09:246
    Thanks for the advice, I'll pass it along to him.
    He had it at the field the other day just to let one of the experts
    show him that this thing he has been working on for so long really
    does fly.  He is planning on getting an inexpensive ARF for training.
    
    Jeff
289.7CURIE::ANKERAnker Berg-SonneTue Apr 18 1989 10:1216
        Re:< Note 289.6 by FSTRCK::GILBERT >

                I hope  your friend heeds Al's advice.  I am on my second
        Aeromaster.  The  first  one  ended  up a mess of epoxy and balsa
        because of innumerable stalls on takeoff and landing.
        
                      _ 
                     / |
        |  _====____/==|
        |-/____________|
        |    |        o \
             O           \ 
                          O
         Hang in there! o_|_
                          |
             Anker      \_|_/
289.8How I did itLEDS::WATTMon Apr 24 1989 09:0315
    I opened the cowl on my Aeromaster behind the engine head (side mounted
    OS91 Surpass).  That was necessary to get the cowl over the motor
    anyway and it seems to provide plenty of cooling.  I did not open the
    rear of the cowl at all.  What I ended up with is a slot that goes from
    the engine head front all the way to the rear of the cowl, including
    the back plate.  This slot is the width of the engine head plus some
    for clearence.  The OS 91 sticks a fair ways out of the cowl anyway so
    the top of the head is actually cooled by air flowing over the outside
    of the cowl.
    	I strongly support Al's and Anker's advice to save the Aeromaster
    until your friend has plenty of experience.  It is a great flyer but it
    requires more skill than any beginner I have seen to fly it.
    
    Charlie
    
289.20can't afford clean and quiet (yet)DISCVR::JONEILLFri Dec 29 1989 06:359
    I have a question and thought this may be the right place to ask
    as aposed to starting another note. I recently discovered the electric
    eindecker I was building will not accept all the gear I have to put in
    and Im in no possision to purchase a new radio and batteries. My 
    question consernes the cox queen bee (.074). does anyone own or has any
    one heard anything about this engine? I will more than likely strap
    one of these engines to the bird.
    
                                                 Thanks, Jim
289.21COX QUEEN BEEDODO::MARTIN234-4887 NorthboroFri Dec 29 1989 09:499
I have heard of the queen bee. Its a nice little engine and depending
on the size of your electric it may or may not be able to drive it. It
will surprise many of you the power/speed that can be acheived with
the smaller COX engines. Tower Hobbie has it listed if you want to
read some specifics on it. A power pod and or tank mount is available.

Hope this helps

Ken
289.22more than enoughDISCVR::JONEILLFri Dec 29 1989 11:105
    The plane that it will power is the davey systems eindecker. It's
    designed to use either the provided motor (540 type) or .049 so
    Im pretty comfortable that the .074 will be plenty. Thanks for the
    reply.
                                          Jim
289.24I volunteerAKOV11::CAVANAGHR/C planes..The bigger the better!Mon Jan 22 1990 13:436
  Tom,

  I'll try to remember to measure it tonight.


      Jim
289.25SA1794::TENEROWICZTMon Jan 22 1990 14:337
    Thank's Jim.
    
    Also if possible? Please measure the O.D. of thecarb barrel that
    fits into the engine casting? If possibel I'd like to substitute
    the OS carb instead of using the ASP carb.
    
    Tom
289.26SA1794::TENEROWICZTMon Feb 19 1990 08:1210
    Can anyone tell me the difference between an OS61 FSR (Rear Exhaust)
    and an OS 61VF?
    
    
    I bought a new OS61 VF at the NCRCC auction yesterday thinking it
    was a rear exhaust FSR. Older style case with bolt on front housing.
    Not a long stroke.
    
    
    Tom
289.27FSR = front intake side exhaustGIDDAY::CHADDMon Feb 19 1990 17:0910
Tom,

I think you will find all FSR are front intake side exhaust, VF's are front 
intake rear exhaust. All the 61VF's had a bolt on front housing, it is only 
recently OS have acknowledged the problems of bolt on front housing and started 
building more engines with the one piece case.

See note 389.5 for more detail.

John
289.28Need muffler extenderLEDS::LEWISMon Feb 19 1990 18:519
    
    I seem to remember seeing an ad for an exhaust adapter (extender?).
    I need to move the muffler for an OS .40 away from the engine a
    quarter-inch or so.  Wanted to find out if something was available
    before drawing up a print to have my dad hack one out on his Bridgeport.
    Sorry for my laziness, I haven't even checked the Tower catalog
    yet but will do so tonight.
    
    Bill
289.29CLOSUS::TAVARESStay Low, Keep MovingFri Mar 09 1990 16:4621
I received a new OS .40 FP from Tower last nite.  They have been
advertising that the .40 FP is now supplied with an ABC liner.
When I got the box, I couldn't find any markings that showed it
to be indeed ABC, in fact, everything enclosed with the box was
apparently several years old.

I called Tower on this and the Cust Svc. person said to check the
box for the number 13331, which designates the ABC engine.  Sure
enough, there it was attached to a little gold seal.  Please
note, this is the only way that you can be sure you're getting
the new engine, it is not marked in any other way.

Its sure a nice looking engine.  I enjoyed turning it over in my
hand and feeling the crisp edges of machined metal.  A real
jewel.  Maybe it'll even run.

I know that ABC means that the cylinder wall is chromed,
something learned from Porsche no doubt (they pioneered the
process of chroming aluminum cylinder walls).  What is the
advantage of this, besides the "more power and longer life" from
the magazine ads.
289.30ABC DEFINED....PNO::CASEYATHE DESERT RAT (I-RC-AV8)Mon Mar 12 1990 10:0925
    John,
    
    Perhaps the easiest way to distinguish an ABC engine is to simply look
    into the exhaust port and determine whether or not the piston is
    ringed.  If it is, it is NOT an ABC engine...ABC's all use a lapped
    aluminum piston with no ring.
    
    ABC means Aluminum-Brass-Chrome.  They make the cylinder liner from
    brass, then chrome-plate it and run a lapped aluminum piston in it. 
    The idea is that these metals have temperature coefficients which allow
    them to expand/contract at an equal rate.  Therefore, as the engine
    gets hotter and the piston expands, the cylinder expands equally,
    preserving the compressionand, more importantly, preventing the engine
    from siezing up.  This provides a constant power output over a very
    wide operating temperature range making the engine less sensitive to
    too-lean/overheat type situations.
    
    The ABC is a bit fussier to break-in properly but, once done, handles
    as easily as a ringed engine and will outlast it infinitely.     

      |
      | |      00	 Adios,      Al
    |_|_|      ( >o
      |    Z__(O_\_	(The Desert Rat)

289.31SA1794::TENEROWICZTMon Mar 12 1990 10:2016
    
    In my experience ABC's are also more prone to damage due to 
    contamination,dust,sand etc. 
    
    For an airplane I prefer an ABC engine for the added power.
    
    For a chopper I prefer ringed for the decreased possibility
    of dust damage.
    
    
    Each engine/type has it's advantages dependent of what conditions
    it will be operation under.
    
    
    Tom
    
289.32Learning my ABCsCTD024::TAVARESStay Low, Keep MovingMon Mar 12 1990 10:439
Thanks Gents.  It would be nice to spot the ABC if the old FP had
a ring, but it didn't to my knowledge.  The piston seems to shine
more than any other engine I've seen, though you've said the
chrome was on the cylinder walls.  Any other way to tell them
apart?

The PT40 is coming along great -- glancing at the TV guide, it
appears to be another great week for model airplanes.  Two more
weeks to rollout!
289.33YOU'D HAVE TO LOOK AT THE SLEEVE.....PNO::CASEYATHE DESERT RAT (I-RC-AV8)Mon Mar 12 1990 12:4127
    Re: .-1, John,
    
    The only way I know to tell for sure whether an engine is an ABC is,
    first determine that it has a ringless piston.  If the piston has a
    ring, go no further, it is NOT an ABC.  OK, assuming you have a
    ringless (lapped) piston, you pull the head and look at the cylinder
    liner.  You may be able to slip the liner up enough to tell or you may
    be able to tell by looking at the inside of the ports...what you're
    looking for is whether the liner is made of brass or cast-iron.  If you
    can determine that the liner is chrome-plated brass (it should only be
    plated on the inside), then you have an ABC engine.  A cast-iron
    sleeve/liner = non-ABC.
    
    BTW, as Tom says, an ABC engine, or any lapped-piston engine for that
    matter, is more susceptible to wear/damage from dirt/dust/foreign
    objects than a ringed engine.  However, the ABC engine delivers
    dramatically increased power and longevity over the ringed variety.
    The difference in the flight characteristics of my overweight ol'
    Yeller' Peril after replacing the ringed O.S. .61FSR with an O.S.
    .61FSR-ABC was almost like upgrading from a .60 to a .90!  Performance
    went from just marginal to completely acceptable, almost sparkling.   

      |
      | |      00	 Adios,      Al
    |_|_|      ( >o
      |    Z__(O_\_	(The Desert Rat)

289.34Metric Screw Mystery8713::TAVARESStay Low, Keep MovingMon Apr 23 1990 13:2346
Why is it my fate to ask so many questions in this note (a
rhetorical question)?  I don't want to know about engines.  I
want to put the glow and starter to it have the lousy thing start
and go fly -- I want to be totally ignorant of the subject --
Why, Oh Why?

Ok. So much for John's lament.  Over the years I've managed
to ding up the stupid cross-point screws on two engines: a
Thunder Tiger .15 and my old reliable OS .25.  Nothing wrong with
the screws, you just can't get a driver on them to tighten them
up properly.  Should be simple enough to fix, just go to the
model junkie and buy new ones, right?  Wrong!  Nothing is ever
that simple when it comes to me and engines.

I noted that the same screw is used in both engines, so I took
the TT crankcase and a sample screw to Jack's and went through
his collection.  I tried 2.5mm x 8,10,and 15 pitch.  Also 3mm by
the same pitch.  All screws jammed after a few turns.  Jack
commented that he could order a screw kit from OS for the .25
@$3.80, but it was for the new .25 and mine is early '80s
vintage.   Knowing my luck I figured that they probably changed
the thread and I'd be out a few bucks so I decided to play a
couple of other cards

Went to the machine shop in CXO1 and managed to get the
supervisor's attention.  He spent about a half hour fooling with
it and came to the following conclusions: its a 3mm diameter and
between 5 and 7 pitch.  He recommended drilling it out and
cutting a 6-44 thread.  He also commented that it could be
anything, since in the metric world there are no standards like
our National Coarse/Fine series.  Each country, and even each
industry could have its own diameter and pitch standards...great
huh?

So for my next card, I went to a car hobby shop.  Checked their
3x6mm screws along with 2.6xsomething, no luck.  Then I called a
specialist metric store in Denver.  He said it was probably 3.5x6
since that's what is used in many engines.  I question this for
my case, since the 3mm measurement that the machineist (sp?) made
was dead on.  He had 4 screws -- at a buck apiece!

Anybody know what the mystery screw is?  We even checked out some
oddball American types like the 5/44 used in guns...no luck.
My next hope is to cut some new screw slots, a job that I can
easily do with my clockmaking tools.  But I'd rather put in new
screws if I can find out what they are.
289.35NAVIER::BRETCrazy Hawaiian DTN 289-1604Mon Apr 23 1990 15:1526
    You say you tried 2,5 mm x 8, 10 & 15 pitch.  I'm looking in the
    Machinist's Handbook, 23rd Edition and for a diameter of 2,5 mm,
    the pitch is more like 0,45; for 3 mm it's 0,5 and for 3,5 mm it's
    0,6. (see page 1526, Table 3) This is coarse pitch metric M profile
    series (ANSI B1.1M-1983).  Fine pitch doesn't start until 8 mm dia.
    The highest pitch there is 3 mm and that is for 200 mm diameter.
    Threads produced under the listed ANSI std are fully interchangeable
    with threads conforming to other National Standards which are based
    on ISO 68 (an International metric std) basic profile.
    
    You might also have a British Standard ISO Metric thread (BS 3643:Part
    1:1981).  But then, they list 3,0 x 0,5 and 3,0 x 0,35 for the coarse
    and fine pitches respectively (same book, p 1598, Table 6).
    
    Did your machinist use a thread gage on the thread to determine
    the pitch?  If they have an optical comparator, you can make direct
    measurements from crest to crest on the threads quite accurately
    to get the pitch.  I find it hard to believe that the pitch could be
    5 threads/mm since the threads would only be .007" from crest to
    crest.  The standard distance for 0,5 pitch (that's 0,5 mm per thread)
    is 0.0196" crest-to-crest.
    
    Other than the above, I can't offer much more in the way of help.

    
    Bruce Bretschneider
289.368713::TAVARESStay Low, Keep MovingMon Apr 23 1990 16:3213
Ok. Thanks Bruce.  The machine-fellow tried a pitch gauge on it
but did not have one that fit -- he used the gauge to determine
that it is between 5 and 7 but did not have the 6 gauge.  Based
on the fits I tried with the car screws, I don't think its 6.

Gonna have to read your reply several times more to figure out
what I should do next.  Interesting about the British thread, I
didn't even think of that, but in bicycles it is the British
standard that the Orient uses, so maybe its so with engines --
anybody have comment on that?

I have a Supertigre .15 that I'll check the threads on also, just
for drill. 
289.37Have u tried UNC and UNFGIDDAY::CHADDSPR VAX9000 CS PlanningMon Apr 23 1990 17:107
John,

I have not done much  with small (< 40's) engines but I have found UNC and UNF 
threads  are the rule in most OS applications.


John
289.38more about metric threads and OS holesABACUS::RYDERperpetually the bewildered beginnerTue Apr 24 1990 05:4140
>>  I tried 2.5mm x 8,10,and 15 pitch.  Also 3mm by the same pitch.  

    John, your terminology is unclear to me.  2.5-8 ????

    US standards specify threads per inch.  
    	As in  3-48, 3-56, 4-40, 4-48, 5-40, 5-44, 6-32, 6-40
    Metric standards are in mm per thread.
    	As in  2.5-.45, 2.6-.45, 3-.5, 3-.35, 3.5-.6, 3.5-.35

>>  its a 3mm diameter and between 5 and 7 pitch.  
    He recommended drilling it out and cutting a 6-44 thread.  

    It looks like you dropped a decimal point.  A metric screw with 
    0.60 mm/t corresponds to 42.33 tpi --- close to 44 tpi.  [FWIW, 
    2.6-.45 = .1024-56.44,  3.0-.5 = .1181-50.80,  3.5-.6 = .1378-42.33 ]

>>  3x6mm ... no luck.  

    3-0.60 would have been my guess from the machinist's measurements.
    He may have made an error.  Is the screw less than or more than an
    1/8th inch in diameter?  You can check that at home.  If you have a 
    drill gage for numbered drills, will the screw fail to enter the #30 
    ( 0.128 inch ) hole?  A 3mm screw should enter the #31 hole.

    The screw that holds the 4D carb on my OS MAX 40SF measures 
    0.1327 inches in diameter; allowing 0.005 for clearance, that's
    a 3.5 mm screw.  The threads are hard for me to measure accurately, 
    but they seem to be between 40 and 45 tpi --- that would be 0.6 mm/t.
    So I conclude that the screw is a 3.5-.6

Suggestions:  

    Try the screw that holds a Toyota windshield wiper blade on the arm.

    Or find a UNF 6-40 screw and try that.  (Hard to find as a screw with 
    a head; easy to find as a set screw to test the threads.)  The 6 gauge
    screw is 3.5 mm minus clearance in diameter.  40 tpi for a short depth 
    should fit a 42.33 tpi hole.  So the UNF 6-40 is near a 3.5-.6

Alton, who shouldn't be screwing around at this hour.
289.39Gonna try the machine shop again...8713::TAVARESStay Low, Keep MovingTue Apr 24 1990 15:2528
Al and others:  Thanks for the advice.  To be honest, I think I
messed up the terminology by calling the second number in the
thread designation "pitch".  I was hoping to get away with it but
it doesn't look like I'm gonna so I'll own up to it: until the
last few messages I hadn't the faintest idea what the second
number stands for.  Figured I could snow job around that one, but
I got caught.  In fact, I'm finding out that I don't know
the first thing about threads (along with a bunch of other Bozos
out here in computerland)!

And while we're having confession time, I also don't remember
exactly which metric screws on the rack I tried -- I just know
that they were all the common ones (DU-BRO?) and none fit.

So fer sure its not 3x5, 8,or 12, and its not 2.6 or 2.7 by
anything.  Its also clearly not an American standard thread of
any gauge because the machine-feller eliminated everything
American, and because he measured the diameter as dead-on at 3mm.
Also, I put my American thread gauge on it and didn't even come
close to a fit.  We don't have one of those microscopes that I
know of.

I'll try that drill slip trick (though he did that too and came
up with a number I don't remember) and report back on it. I
really suspect that its the British thread, and I am planning to
take the engine back down to the machine shop show the
machine-feller the last replies and ask for a translation into
Neanderthal.  Probably be Friday.
289.40Screw Thread Mystery Solved8713::TAVARESStay Low, Keep MovingThu May 10 1990 18:3422
Well, I finally got an ID on the screw thread: its a 3 x 0.6 x
9.5 metric thread.

Part of the confusion I had came because I didn't understand how
the threads were designated.  The first number is the diameter of
the screw, the second is the pitch, and the third number is the
length of the screw.  When the earlier replies mentioned 3 x 0.6,
for instance, I thought that what they really meant was 3 x 6.0,
which is what I had already tried from the Du-Bro rack.

No, there is a difference between 0.6 and 6.0, and the Du-Bro
screws were labeled with the diameter and length only, not the
pitch, theirs being the standard metric pitch of 0.5.  That is
why the whole rack of screws wouldn't fit, they were all of the
same wrong pitch!

As I mentioned in an earlier note, the 0.6 pitch screws that I
located in Denver were a buck a pop, they had only 4, and the
person there said that model engines were virtually the only use
of the screws.  I'm going to try to find another source, and
failing that, I'll file the screw heads with a slot.

289.41Try to find Cap ScrewsLEDS::WATTFri May 11 1990 10:096
    If possible, replace the screws with cap screws.  Most of the 40 and up
    engines come with cap screws instead of Philips and they are much
    easier to keep serviceable.  I think you can buy OS screws from Tower.
    
    Charlie
    
289.42I tried to tell youNAVIER::BRETCrazy Hawaiian DTN 289-1604Tue May 15 1990 12:594
    I tried to tell you that the pitch couldn't be 6.0 a way back when.
    Pitch is the number of millimeters a nut would advance in one
    revolution.  A pitch of 6 would make it too easy for the nut to back
    off.  Glad you finally got it straightened out.
289.43Fuel Tank Installation Tip8713::TAVARESStay Low, Keep MovingTue May 22 1990 11:3430
I came across something last nite that I've gotta pass on.  I had
pulled the OS .40 out of the PT so I can bench run it to find a
persistent trouble and had installed a new Fox .36. Runs great by
the way, but they all run great at first.

I've been doing a lot of head scratching lately trying to figure
out why *all* my engines have given me so much trouble.  So there
I was installing the tank and grumbling to myself about how
impossible it is to install the tank with the carb fuel inlet
near the middle line of the tank...when I hit on a brilliant
idea.

I have been installing the tanks so the fuel and pressure lines
coming out of the tank were a the TOP of the stopper...why not
rotate the stopper 180 degrees and put the lines at the BOTTOM of
the stopper??  That's what I did, and you know what -- I knocked
off between 1/4 and 3/8 inch of height from the fuel line!  Its
now a nice straight shot from the output line of the tank to the
carb inlet.  Haven't checked it yet, but this could be
significant at this altitude, especially with the smaller engines
like my infamous K&B.

Now guys, I never professed to be a rocket scientist, but in 3
years of fooling around and frustration, you'd think that even I
would have thought of this already.  Of course, I can point out
in defense that none of the gurus at the field picked up on this
one either!

It occurs to me that maybe others have made this mistake too,
though I don't expect anyone to admit it.
289.44Helicopter engine equal to Aircraft engine?HPSRAD::AJAIWed Nov 07 1990 12:1228
    I just bought me a(nother) OS 61 LS pumper, and along with it was a
    flyer from Tower, advertising heli-chomper engines for approx. 1/2
    price. All items are brand new, but perhaps being discontinued, since
    they are not listed in their latest catalog/Tower talk. I post the
    stock #s fyi, in case someone want's to order.
    
    Stock# Description                                Cat Price Flyer Price
    ====== ===========                                ========= ===========
    WR2212 OS 61 RF-H LS Heli Rear Exhaust            $184.95    $109.99
    WR2213 OS 61 RF-H-P LS Heli w/Pump                $222.95    $129.99
    WR2214 OS 61 RF-HS RX w/cone                      $194.95    $129.99
    WR2215 OS 21 VF-BR ABC RC engine                  $124.95    $ 79.99
    
    My question is, can Heli-chomper engines be used for fixed wing a/c?
    The funny looking square head could be taken off and turned on a lathe
    so it looks less outlandish, but is not necessary. Also, the rear
    exhaust means ya gotta used a toooned pipe or can a chomper muffler be
    used?
    
    Is it worth getting any of these, given that I can get 2 of these for
    the price of my OS SF 61 ABC pumper? Or am I going to have a lot of
    headaches? I could reserve it for a future project if I hear it is
    worth my time and $$.
    
    Besides, some others (heli pilots) might be interested in gettng 'em
    for 'emselves.
    
    ajai
289.45A rose is a rose is a rose JETRGR::EATONDan Eaton St.Louis,MO,USA, 445-6522Wed Nov 07 1990 15:3827
RE:289.44
Hi Ajai,
As you surmise, the square head doesn't matter and can be cut off if you want 
to. Another possibility is to buy a normal aircraft head that OS sell just for
the purpose of converting the engine for fixed wing use. As for the rear 
exhaust, I know of a muffler or two for use with rear exhaust engines on 
copters  but they probably wouldn't work out too well on an airplane. Because
of the position the engines are put in on most helicopters, rear-exhaust is 
really a mis-nomer. The exhaust is actuaslly coming out the bottom. For your
application I think you'd probably be forced to use a pipe.

                                                        /     \ /
Dan Eaton - Demented                                   /      / \ 
            Dragonfly                                 /       #  
            Pilot                                    /        #
                                                    /        #
                                                   \       # 
                                                  //@@@ #
                                                 / l @##  .  
                                                /   #@   .
                                               /        .
                           @                  /       \.
                          _/\
                            /\_
                            l 
                                                       
  
289.46exGENRAL::KNOERLEWed Nov 07 1990 18:4121
    I personally would recommend to use a muffeled tuned pipe anyway. It's
    much quieter, much more effective and with a rear exhaust you can hide
    the pipe inside the fuse what gives you a better looking and better
    aerodynamics. Since Ajai has flown that much this year how's about
    a pattern airplane as the next project ?  And an OS 60 LS Rear Exhaust 
    for just $110.-  .....hmmmmm, there's just one thing on my X-mas wish
    list . 
                      \\
                       \ \                    __
                        \  \                  \ \
                         \  \                  \ \
                          \  \                / \_\
                           \  \              /LO |
		       .o^^^--------==========___/
		      <      \  \-''
		       '-___-'\  \            
			       \  \
                                \  \          Holm- und Rippenbruch,
                                 \ \
                                  \\                          Bernd
289.48see 309.24 and others; this note is now reply enabledABACUS::RYDERperpetually the bewildered beginnerFri Jun 21 1991 06:5526
    Chad, there are a large number of notes on this subject that you might
    not have yet read, so I have write-locked this topic to avoid having
    all of of this information repeated needlessly.  If you cannot find
    help in the notes suggested below, get back to me and I'll unlock this
    [and move your entry to a more appropriate place].  The bottom line
    intent is to help you, not to impede the solution.

    Keywords, ENGINE_TUNING, ENGINE_HELP_NEEDED, and ENGINE, would lead you
    to directory notes 11.532, 11.181, and 11.595, and those directories
    would lead you to the following:

 Topic  Author               Date         Repl  Title
--------------------------------------------------------------------------------
    65  RIPPER::CHADD        22-FEB-1987    89  Engine Tuning
   149    GOLD::GALLANT      30-MAR-1987    11  carburetor adjustments
   167   PYONS::TAVARES      18-MAY-1987     9  OS Problem
   191  DPDMAI::GREER         7-APR-1987     2  INFLIGHT MIXTURE ????
   314  SPKALI::THOMAS       16-SEP-1987     5  LEAN ENGINES??
   194  MJOVAX::BENSON       14-JUN-1987     4  Have TT.15 - Need Help !!!
   264  RUTLND::JONEILL      13-AUG-1987    22  engine problems [and helpful replies]
    93  BZERKR::DUFRESNE     18-MAR-1987   164  Engine wizards wanted
   289  RIPPER::CHADD        27-AUG-1987    46  General Engine info.
   436  TARKIN::HARTWELL     19-JAN-1988    43  Engine question

    Since the problem source might be in the fuel system, not the engine,
    please read 309.24 (which I will now keyword with ENGINE_HELP_NEEDED). 
289.49SA1794::TENEROWICZTTue Aug 20 1991 09:4016
    
    
    I need some information froma fellow noter.  ANyone with on OS 70 or
    90 four stroker please help..  I need to know the length of these
    two engines from the prop thrust washer to the back end of the carb.
    This is the overall length including the carb.
    
    
    Thank's
    
    Also if possible... OS usually has a side view (full sized) included
    in the box for the engine.  If anyone could make a copy and send it
    to me I'd appreciate it.
    
    
    
289.50I'll get measurementsWMOIS::WEIERWings are just a place to hang AileronsWed Aug 21 1991 08:456
    
       I have both engines. I will try to remember to measure them both
    tonight. as far as side views go, I will check to see if I have the
    diagram to copy.
    
                                                    Dan W.
289.51SA1794::TENEROWICZTWed Aug 21 1991 09:147
    Thank's Dan...
    
    I'm not sure what engine I'll be installing in my scale projects, hence
    the need for both engine's measurements.
    
    
    Tom
289.52Irvine 40, pressure feed, heli installation :FUTURS::PACE::RUTTERRut The NutTue Dec 17 1991 10:2648
    A couple of comments on an engine 'problem' that I had.
    
    I recently got around to re-assembling my heli kit with the intention
    of actually working on finding out how to fly the thing.  It was
    suggested that, being a complete novice, I should run the engine in
    fitted to the model (since it would spend most of its time on or near
    the ground, not using a great deal of throttle or revs).
    
    Anyway, I turned up at the club flying field a week ago and asked
    someone to try and get the thing started (note that the engine had
    never been run, and has been untouched for nearly a year).  With
    endless amounts of playing with the needle setting, blocking the
    exhaust to pump fuel through, different glow plugs and so on, there
    was absolutely no sign of life.  Suggestion was that perhaps I
    should take the engine out and try to bench run it.
    
    Rather than go to that trouble straightaway, I thought I'd give it
    another try the following week.  With this in mind, I made sure that
    my heavy-duty battery (for my Jeep) was fully charged up beforehand.
    I had a guess that *maybe* the fuel was a problem, since that was
    also about a year old and was not changed the previous week, so I
    bought some more fuel from the local model shop.
    
    So, this week, I turned up at the site and proceeded to connect up
    the starter panel leads and so on, fueled up (with the new fuel),
    connected the starter, hooked up the belt and tried it.
    
    Surprise, surprise, after a few adjustments to the needle, I got
    the engine to fire up.  This was a breakthrough, since there was
    no evidence of live the week before.  When I disconnected the glow
    plug lead, the engine shortly fizzled out.  At that point, I called
    over someone experienced to try and get the correct needle setting.
    Within a short while, we had the engine running quite happily,
    slightly rich since it was yet to be run in.
    
    A while later, trying to restart the engine proved to be unsuccessful
    for a while.  Rather than get disheartened, I looked over things and
    realised that their were a few bubbles in the fuel feed.  Rather than
    force these through by pressurizing the tank with lung power, the
    simple method of blocking the exhaust whilst turning the engine over
    with the starter cleared these.  Then, on with the plug connector,
    turn it over again and it started.
    
    Any comments from you experienced noters as to whether the old fuel
    was likely to have been the problem ?  Any other comments on trying to
    start engines that don't want to know ?
    
    J.R.
289.53Info Needed on HP EnginesSELL3::MARRONEMon Jul 06 1992 14:219
    I picked up a used HP .25 at an auction last year and installed it in
    my Gremlin.  I managed to get it running yesterday, but clearly this
    engine needs some work and possibly some relpacement parts.
    
    Does anyone know if HP has a repair/service center where I could send
    this, or order parts from?
               
    Thanks,
    Joe
289.54HB, not HPSELL1::MARRONETue Jul 07 1992 13:259
    re: -.1
    
    That should be HB .25.  I erroneously wrote HP which I understand is
    also an engine company.  It gets a bit confusing when you are
    dealing with two companies with initials that are so similar.
    
    
    Regards,
    Joe
289.55What do you need ?KBOMFG::KNOERLEWed Jul 08 1992 05:179
    
    Hello Joe,
    
    if you tell me REAL quick what you need I could try and get it before
    I come over (to US that is). There should still be enough parts around
    here for the HB25. I have one, too. Other than that, HB is not in
    business anymore.
    
    Bernd
289.56I Need GasketsCIVIC::MARRONEWed Jul 08 1992 13:3133
    Hi Bernd:
    
    Thanks for the offer.  Yesterday I made contact with a company in
    California with a three-letter name something like JKL or something
    like that (probably the guy's initials), who said they have purchased
    all remaining stock of parts from the now-defunct HB Company.  They can
    repair engines, and they sell spare parts.  I asked for a catalog and
    they are sending one.
    
    I talked to them about the carb, which I suspect has some problems. 
    WHen I described it to the guy on the phone, he said, "that doesn't
    sound like an HB carb", and then went on to ask me if it was a Perry
    carb.  Apperently, most HB engines ended up with Perry carbs, but mine
    clearly has something else.  That alone could be the problem, but I'm
    not sure yet.
    
    At any rate, after flying last night and having all kinds of problems
    with the HB25, I went home and tore it down.  Real dirty and some rust
    inside.  The two ball bearings were filled with grit, and I tried as
    best I could to clean them out.  I found that the carb barrel that fits
    into the body was actually too large in diameter to seat all the way
    into the opening. I "adjusted" it carefully using a file until it fit
    properly, put on a new O ring, and reinstalled it.  After cleaning and
    oiling, and reassembly, it had more compression, turned over much more
    crisply, and felt like a new engine.  Tonight I will ring 'er out and
    see if I have accomplished any improvements in performance.
    
    But to answer your question, the immediate need I have is for gaskets
    for the surface between the crank case and the shaft housing, and also
    the muffler.  If you can find these I would be appreciative.
    
    Thanks again,
    Joe