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Conference asdg::cmp

Title:CMP
Notice:Welcome to the CMP notesfile
Moderator:FABSIX::B_TOWERLLE
Created:Tue Oct 31 1995
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:94
Total number of notes:6381

77.0. "IN-COMPLETE PMs" by STRATA::TDYER () Fri Apr 19 1996 09:29

    
    THIS NOTE IS TO BE USED FOR PARTIALY COMPLETED CMP FAB6 PM CHECK
    SHEETS. PLACE THE INCOMPLETE CHECK SHEET IN THIS NOTE AND THE RELIEVING
    SHIFT WILL EXTRACT AND COMPLETE THE PM. ONCE COMPLETE POST IN THE
    TOLL SPICIFIC PM NOTE.
    
T.RTitleUserPersonal
Name
DateLines
77.1INCOMPLETE MONTHLY PM CHECKSHEET FOR CMP.B2FABSIX::R_POIRIERMon Feb 03 1997 04:54157
    
SPEC# HF60-0172  REV-D       SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev D

Date: 02/02/97      Tool: CMP.B2             Tech/shift:  Mitch Ridlon (MR)
                                                          Roger Poirier (RP)
                                           	          
6.2.1  Change Peristaltic Pump Lines			Completed: RP

6.2.2  Clean Polish area tub drains			Completed: 

6.2.3  Check Polish Table Belt for defects		Completed: RP

6.2.4  Perform Down Force Calibration on all 5 heads    Completed: 
                                                                  
       Down Frc: Head 1 Pre-Adj: 410 Post-adj: 377 lbs

                 Head 2 Pre-Adj: 415 Post-adj: 377 lbs

                 Head 3 Pre-Adj: 410 Post-adj: 377 lbs

                 Head 4 Pre-Adj: 414 Post-adj: 377 lbs

                 Head 5 Pre-Adj: 411 Post-adj: 377 lbs

6.2.5  Perform Down Force Calibration on Conditioner    Completed: 

       Actual Down Force Pre-Adj:  79 lbs

       Actual Down Force Post-Adj: 77 lbs

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed: RP

6.2.7  Check the Load Flipper alignment			Completed: RP

6.2.8  Check the Unload Flipper alignment		Completed: RP
                                                                   
6.2.9  Check the Elevator alignment                     Completed: RP

6.2.10 Check wafer unload, from Index table to cassette Completed: RP

6.2.11 Check the +24 Volt power supply    Pre-Adjust: 24.0   Post: 24.0V RP

6.2.12 Check the +/- 15 Volt power supply           Pre-Adjust: +/-15.06V RP

6.2.13 Check the +5 Volt power supply                   Pre-Adjust: 4.99 V RP 

6.2.14 Check Table Rotation Speed @ 30 RPM              Completed: 

6.2.15 Check Vacuum Pump Diaphrams			Completed: 

6.2.16 Check Vacuum Tank/Pump lines			Completed: RP

6.2.17 Check Load Cup Position alignment		Completed: RP

6.2.18 Check Load Cup Height alignment                  Completed: RP

6.2.19 Check Robot alignments			        Completed: 

6.2.20 Check Muffin Fans for proper operation           Completed: RP

Comments:

-------------------------------------------------------------------------------
    
          SPEC# HF60-0172  REV-D       SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev D

Date: 02/02/97      Tool: CMP.B2             Tech/shift:  Mitch Ridlon (MR)
                                                          Roger Poirier (RP)
    
6.1.1  Check incoming CDA pressure for 80 PSI		Pre-adjust: 80 RP

6.1.2  Check incoming N2 pressure for 80 PSI            Pre-adjust: 80 RP

6.1.3  Check incoming DI Water pressure for 20 PSI      Pre-adjust: 23 RP

6.1.4  Check Load Cup pressure for 45 PSI		Pre-adjust: 40 RP

6.1.5  Check Pad Condition Balance pressure 15-30 PSI	Pre-adjust: 20 RP

6.1.6  Check Pad Conditioner Up pressure for 35 PSI	Pre-adjust: 35 RP

6.1.7  Check Carrier Up pressure for 30 PSI		Pre-adjust: 30 RP

6.1.8  Check Miscellaneous pressure for 40 PSI		Pre-adjust: 50 RP

6.1.9  Check Head Balance pressure for 2-6 PSI		Pre-adjust: 6 RP

6.1.10 Check Alignment Fixture pressure for 20 PSI      Pre-adjust: 20 RP

6.1.11 Check Transport Paddle L/R pressure for 30 PSI	Pre-adjust: n/a 
       (paddle not air driven on this tool)

6.1.12 Check Transport Paddle U/D pressure for 20 PSI	Pre-adjust: 16 RP

6.1.13 Check Open Load Flipper pressure for 50 PSI	Pre-adjust: 50 RP

6.1.14 Check Open Unload Flipper pressure for 50 PSI	Pre-adjust: 50 RP

6.1.15 Check Vacuum Tank Blowout pressure for 15 PSI    Pre-adjust: 26 RP

6.1.16 Check Wafer Scrub Down pressure for 80 PSI	Pre-adjust: 25 RP

6.1.17 Check Scrubber In/Out pressure for 50 PSI	Pre-adjust: 48 RP

6.1.18 Check MHTA pressure for 80 PSI			Pre-adjust: 80 RP

6.1.19 Check Drip Pan for moisture/contamination        Completed: RP

6.1.20 Check tubing/fittings for fluid leaks            Completed: RP

6.1.21 Check tubing/fittings for pneumatic leaks        Completed: RP

6.1.22 Check stations/components for contamination	Completed: RP

6.1.23 Check incoming Chilled Water pressure <10 PSI	Pre-adjust:8 psi RP 

6.1.24 Clean and lubricate the Scrubber rails		Completed: RP

6.1.25 Clean and lubricate the Paddle rails		Completed: RP

6.1.26 Clean Conditioning Wheel and Housing             Completed: 

6.1.27 Scrub clean the Polish area tub and walls        Completed: RP

6.1.28 Remove all Load and Unload cups and scrub clean  Completed: RP

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO     Completed: RP

6.1.30 Check slurry pump hoses and connectors for leaks Completed: RP

6.1.31 Remove and clean the Vacuum system Check Valve   Completed: RP
          (water separator)
6.1.32 Check Carrier clean brushes for defects, rotate  Completed: RP

6.1.33 Wipe the MHTA and covers with Isopropyl          Completed: RP

6.1.34 Wipe the Process Area Plexiglas doors w/ISO      Completed: RP

6.1.35 Clean the slurry delivery tube                   Completed: n/a
       (Tool modified, no longer uses tube)

6.1.36 Check chiller fluid resevoir for proper level    Completed: RP

Comments: 
	6.1.11  N/A  Paddle not air driven on this tool.
		Engineer informed.

	6.1.35  N/A  Tool modified, no longer uses tube.
		Engineer informed.
77.1ww32 incomplete weekly for cmp.b1FABSIX::J_SWENSONWed Feb 05 1997 17:23102
                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:2/5/97       TOOL ENTITY:CMP.B1        TECHNICIAN(S): John Poirier = JP
                                                           John Swenson = JS
START TIME:3:30 p.m.       COMPLETED TIME:5:15p.m.

6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 81 JP

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55 JP

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 22 JP

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 45 JP

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 20 JP

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35 JP

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30 JP

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 50 JP

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  6 JP

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: 30 JP
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20 JP

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50 JP

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50 JP

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 18 JP

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25 JP

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 18 JP

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45 JP

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 80 JP

6.1.19 Check Drip Pans for moisture/contamination        Completed: X  JP  

6.1.20 Check tubing/fittings for fluid leaks             Completed: X  JP 

6.1.21 Check tubing/fittings for pneumatic leaks         Completed: X  JP 

6.1.22 Check stations/components for contamination	 Completed: X  JP 

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: X  JP

6.1.24 Clean and lubricate the Scrubber rails		 Completed: X  JP

6.1.25 Clean and lubricate the Paddle rails		 Completed: X  JP

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: X  JP

6.1.27 Scrub clean the Polish area tub and walls         Completed: X  JP

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: X  JP

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: X  JP

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: X  JS

6.1.32 Check Carrier clean brushes for defects           Completed: X  JP
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: X  JP

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: X  JP

6.1.35 Check chiller fluid resevoir for proper level     Completed: X  JP

6.1.36 Check the chiller readout for 24 degrees C.       Completed: 

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed: X  JP 

6.1.38 Check the slurry flow alarm.                      Completed: X  JP 



Comments: 



77.1weekly entries complete, monthly's openSUBPAC::LANDRYMon Feb 10 1997 08:0977
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
               Weekly Preventive Maintenance Check Sheet, REV. C

  DATE:2/09/97    SYSTEM RTC CODE: CMP.A1   EQUIP TECH:  Tim Landry    (TL)
                                                         Brendan Finn  (BF)
                                                         Jim Sadin     (JS)

 INITIAL						 

 __TL__ 6.1.1  CDA pressure @ 100 PSI:  Pre-adjust:  100

                                         Post-adjust: 100

 __TL__ 6.1.2  N2 pressure @ 85 PSI:    Pre-adjust:   85

                                         Post-adjust:  85

 __TL__ 6.1.3  DI Water pressure @ 40 PSI:   Actual Reading:   36
  
 __JS__ 6.1.4  Check drip pan for any slurry/moisture.  Clean any    
                contamination found.  

 __BF__ 6.1.5  Check all tubing and fittings for leaks. 

 __BF__ 6.1.6  Check all tubing and fittings for air leaks.

 _JS/BF_6.1.7  Check all indicator lights.

TL/JS/BF 6.1.8  Check all stations/components for slurry, debris, or  
                any contaminants.  Clean if necessary.  

 __TL__ 6.1.9  Wipe down polish table, tub, and splash ring.

 __JS__ 6.1.10 Wipe down polypropylene deck and all stainless steel surfaces.

 __JS__ 6.1.11 Wipe down pad conditioning arm.

 __JS__ 6.1.12 Remove, rinse, and replace diamond conditioning disk.

 __BF__ 6.1.13 Remove, wipe down ,and rinse pad conditioner park station.

 __BF__ 6.1.14 Wipe down outer surface of both spindle hubs.

 __BF__ 6.1.15 Remove and clean O-rings, replace if necessary.

 __BF__ 6.1.16 Wipe down inside and outside of loa/cleaning station buckets.

 __TL__ 6.1.17 Wipe down all surfaces of the robot.

 __TL__ 6.1.18 Clean end effector vacuum chuck air port.

 __TL__ 6.1.19 Inspect and clean end effector air nozzle.

 _N/A_ 6.1.20 Replace point of use slurry filters on Slurry Pump 1 & 2.

 __JS__ 6.1.21 Inspect compression fittings on Slurry Pump 1 & 2 for leaks.

 __JS__ 6.1.22 Check calibration of Slurry Pump 1 & 2, recalibrate if 
                necessary.

 __TL__ 6.1.23 Check Neslab TCU for leaks.

 __TL__ 6.1.24 Check Neslab TCU temperature readout.

 _TL/BF_ 6.1.25 Lubricate robot travel lead screw with NSK #2 grease.


 _TL/BF_ 6.1.26 Lubricate all elevator lead screws with NSK #2 grease.

 __BF__ 6.1.27 Drain and wipe down inside and outside surfaces of all
                elevator DI Water tanks.

 COMMENTS:__________________________________________________________________

6.1.3  System unable to reach 40 PSI (36 at PM), Equip Eng notified
6.1.20 Point of use slurry filters no longer used, Equip Eng notified
77.1peristaltic lines need changing..that's it!SUBPAC::LANDRYWed Feb 12 1997 19:38170
        
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
             Monthly Preventive Maintenance Check Sheet, REV. C

 DATE: 2-11-97 SYSTEM RTC CODE: CMP.A1  EQUIP. TECH: James Sadin  (JS)
                                                     Brendan Finn (BF)
                                                     Timothy Landry (TL)
 INITIAL

JS/BF/TL 6.2.1  Perform weekly PM checks in addition to this monthly list.

 ______ 6.2.2   Replace the fluid lines on the peristaltic pumps.  

 __BF__ 6.2.3   Check bridge drive belt for cracking, fraying or any signs of
                deterioration.  Replace if necessary.

 __TL__ 6.2.4  Measure and record polish table alignment runout. 

                Polish Table Runout:___.002_____

 __BF__ 6.2.5  Measure and record right and left spindle runout.

                Right Spindle Runout:___.001_______

                Left Spindle Runout:_____.001_______

 __JS__ 6.2.6  Measure and record right and left spindle hub runout.

                Right Spindle Hub Runout:____.001______

                Left Spindle Hub Runout:_____.001______

 ___NA__ 6.2.7  Perform the spindle down Force Calibration on the right and
                left spindles.

                Left Spindle Force Error:    

                Right Spindle Force Error:   

                Left Spindle Calibration Variable:

                     Pre-adjust:         Post-adjust:   

                Right Spindle Calibration Variable:

                     Pre-adjust:         Post-adjust:  

 __JS___ 6.2.8  Check left and right load station alignment.  Adjust if
                necessary.

 __JS____ 6.2.9  Check left and right cleaning station alignment.  Adjust if
                necessary.

 __BF____ 6.2.10 Check shuttle travel.  Adjust if necessary.

 __TL__ 6.2.14 Check the 24 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust:___24.02_____   Post-adjust:___NONE_________

 __TL__ 6.2.15 Check the +/- 15 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust: +15.01/-15.01   Post-adjust:___NONE______
 
 __TL__ 6.2.16 Check the 5 Volt Power Supply.  Calibrate if necessary

                Pre-adjust:___5.00_____   Post-adjust:___5.00____

 __TL__ 6.2.17 Check the +/- 12 Volt power supply.  Calibrate if necessary.

                Pre-adjust:___9.9___   Post-adjust:__none available____

 __BF__  6.2.18 Check the oil level in the bridge lube resevoir.  Adjust if
                necessary using Shell Tellus 10 or equivalent.

 __TL__  6.2.19 Check the Neslab Temperature Control Unit (TCU) water level.
 	        Adjust level if necessary.

 __BF__ 6.2.20 Check the Neslab Temperature Control Unit (TCU) for loose
                fittings.

 __BF__  6.2.21 Check the system vacuum cabinet for any loose fittings or
                connections.

COMMENTS:    6.2.17 Twelve volt power supply is not equipped with adjust-
                    ment capabilities.  Read is taken for a reference only.

             6.1.18  The Glycol solution was emptied and a new batch was 
                     installed

      	     6.2.7  Jim Tooker has the results of the downforce cal.

      	     6.2.2  Peristaltic lines still need to be changed.

================================================================================

           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
               Weekly Preventive Maintenance Check Sheet, REV. C

  DATE:2/09/97    SYSTEM RTC CODE: CMP.A1   EQUIP TECH:  Tim Landry    (TL)
                                                         Brendan Finn  (BF)
                                                         Jim Sadin     (JS)

 INITIAL						 

 __TL__ 6.1.1  CDA pressure @ 100 PSI:  Pre-adjust:  100

                                         Post-adjust: 100

 __TL__ 6.1.2  N2 pressure @ 85 PSI:    Pre-adjust:   85

                                         Post-adjust:  85

 __TL__ 6.1.3  DI Water pressure @ 40 PSI:   Actual Reading:   36
  
 __JS__ 6.1.4  Check drip pan for any slurry/moisture.  Clean any    
                contamination found.  

 __BF__ 6.1.5  Check all tubing and fittings for leaks. 

 __BF__ 6.1.6  Check all tubing and fittings for air leaks.

 _JS/BF_6.1.7  Check all indicator lights.

TL/JS/BF 6.1.8  Check all stations/components for slurry, debris, or  
                any contaminants.  Clean if necessary.  

 __TL__ 6.1.9  Wipe down polish table, tub, and splash ring.

 __JS__ 6.1.10 Wipe down polypropylene deck and all stainless steel surfaces.

 __JS__ 6.1.11 Wipe down pad conditioning arm.

 __JS__ 6.1.12 Remove, rinse, and replace diamond conditioning disk.

 __BF__ 6.1.13 Remove, wipe down ,and rinse pad conditioner park station.

 __BF__ 6.1.14 Wipe down outer surface of both spindle hubs.

 __BF__ 6.1.15 Remove and clean O-rings, replace if necessary.

 __BF__ 6.1.16 Wipe down inside and outside of loa/cleaning station buckets.

 __TL__ 6.1.17 Wipe down all surfaces of the robot.

 __TL__ 6.1.18 Clean end effector vacuum chuck air port.

 __TL__ 6.1.19 Inspect and clean end effector air nozzle.

 _N/A_ 6.1.20 Replace point of use slurry filters on Slurry Pump 1 & 2.

 __JS__ 6.1.21 Inspect compression fittings on Slurry Pump 1 & 2 for leaks.

 __JS__ 6.1.22 Check calibration of Slurry Pump 1 & 2, recalibrate if 
                necessary.

 __TL__ 6.1.23 Check Neslab TCU for leaks.

 __TL__ 6.1.24 Check Neslab TCU temperature readout.

 _TL/BF_ 6.1.25 Lubricate robot travel lead screw with NSK #2 grease.


 _TL/BF_ 6.1.26 Lubricate all elevator lead screws with NSK #2 grease.

 __BF__ 6.1.27 Drain and wipe down inside and outside surfaces of all
                elevator DI Water tanks.

 COMMENTS:__________________________________________________________________

6.1.20 Point of use slurry filters no longer used, Equip Eng notified
77.1ww33 CMP.B3 incomplete monthly pm checksheet.FABSIX::L_SHKOLNIKOVSat Feb 15 1997 07:33183
                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE:02.15.97       TOOL ENTITY: CMP.B3    TECHNICIAN(S): Leon Shkolnikov - LS
                                                          Dave Whitford   - DW
START TIME: 07:00 am   COMPLETED TIME:

6.2.1  Change Peristaltic Pump Lines and check flow     Completed: DW

6.2.2  Clean Polish area tub drains for clogs		Completed:

6.2.3  Check all table belts for defects		Completed:

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed:

       Down Frc: Head 1 Pre-Adj:______ Post-adj:______

                 Head 2 Pre-Adj:______ Post-adj:______

                 Head 3 Pre-Adj:______ Post-adj:______

                 Head 4 Pre-Adj:______ Post-adj:______

                 Head 5 Pre-Adj:______ Post-adj:______

6.2.5  Perform Down Force Calibration on Conditioner    Completed:
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj:_____________

       Actual Down Force Post-Adj:____________

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed: ls

6.2.7  Check the Load Flipper alignment			Completed:

6.2.8  Check the Unload Flipper alignment		Completed:

6.2.9  Check Elevator alignments			Completed:

6.2.10 Check wafer unload, from Index table to cassette Completed:

6.2.11 Check the +24 Volt power supply for +/- 1V 
       of 24 volts.                      Pre:    Post:       Tech:

6.2.12 Check the +/- 15 Volt power supply for +/- 1V
       of 15V                            Pre:    Post:       Tech:

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                              Pre:    Post:       Tech:

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed:  

6.2.15 Check Vacuum Pump Diaphrams			Completed:

6.2.16 Replace liquid separator filter element          Completed: 

6.2.17 Check Vacuum Tank/Pump lines			Completed: 

6.2.18 Check carrier to Load Cup Position alignments    Completed:

6.2.19 Check Load Cup Height to carrier alignments      Completed:

6.2.20  Check the Robot alignments                      Completed:
                                         
6.2.21 Check Muffin Fans for proper operation           Completed:

Comments:

========================================================================



                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:         TOOL ENTITY:             TECHNICIAN(S):

START TIME:       COMPLETED TIME:
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 80 ls

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 54 ls

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 24 ls

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 40 ls

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 10 ls

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35 ls

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30 ls

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 40 ls

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed: 6.0 ls

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: n/a   
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20 ls

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50 ls

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50 ls

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 30 ls

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25 ls

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 20 ls

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45 ls

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 80 ls

6.1.19 Check Drip Pans for moisture/contamination        Completed:  

6.1.20 Check tubing/fittings for fluid leaks             Completed:  

6.1.21 Check tubing/fittings for pneumatic leaks         Completed:  

6.1.22 Check stations/components for contamination	 Completed:  

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: 10 ls

6.1.24 Clean and lubricate the Scrubber rails		 Completed: ls

6.1.25 Clean and lubricate the Paddle rails		 Completed: ls

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 

6.1.27 Scrub clean the Polish area tub and walls         Completed: 

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: DW

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed:

6.1.32 Check Carrier clean brushes for defects           Completed: ls
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: 

6.1.35 Check chiller fluid resevoir for proper level     Completed: ls

6.1.36 Check the chiller readout for 24 degrees C.       Completed: ls

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed:  

Comments:



77.1INCOMPLETE WEEKLY PM CHECKSHEET FOR CMP.B3, WW34SUBPAC::BJUBINVILLECMP Equipment EngineeringWed Feb 19 1997 05:23101

                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE: 2/19/97        TOOL ENTITY: CMP.B3       TECH(S): Brian Jubinville - BJ

    
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 80 BJ
     
6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55 BJ

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 22 BJ

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 40 BJ

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 10 BJ

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35 BJ

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30 BJ
                                                                       
6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 40 BJ

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  6 BJ

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: n/a BJ  
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20 BJ

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50 BJ

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50 BJ

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 30 BJ

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25 BJ

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 20 BJ

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45 BJ

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 80 BJ 

6.1.19 Check Drip Pans for moisture/contamination        Completed: 

6.1.20 Check tubing/fittings for fluid leaks             Completed: BJ

6.1.21 Check tubing/fittings for pneumatic leaks         Completed: BJ

6.1.22 Check stations/components for contamination	 Completed: 

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: 10 BJ

6.1.24 Clean and lubricate the Scrubber rails		 Completed: 

6.1.25 Clean and lubricate the Paddle rails		 Completed: 

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 
                                                                    
6.1.27 Scrub clean the Polish area tub and walls         Completed: 

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed: 

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: 
                                                                      
6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: 

6.1.32 Check Carrier clean brushes for defects           Completed: 
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: 

6.1.35 Check chiller fluid resevoir for proper level     Completed: BJ

6.1.36 Check the chiller readout for 24 degrees C.       Completed:

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed:  

Comments:



                                                                    
77.1WEEKLY PM STARTEDFABSIX::O_WHITFORDLead, follow or step aside.Fri Feb 28 1997 07:41102
                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:2/28/97    TOOL ENTITY: CMP.B3     TECHNICIAN(S): Dave Whitford  (DW)




START TIME:       COMPLETED TIME:
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 80  DW 

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55  DW

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 26  DW

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 40  DW

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 10  DW

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35  DW

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 40  DW

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  6   DW

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: 
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20  DW

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50  DW

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50  DW

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 30  DW

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25  DW

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 22  DW

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 43  DW

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 80  DW

6.1.19 Check Drip Pans for moisture/contamination        Completed:  

6.1.20 Check tubing/fittings for fluid leaks             Completed:  

6.1.21 Check tubing/fittings for pneumatic leaks         Completed:  

6.1.22 Check stations/components for contamination	 Completed:  

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed:

6.1.24 Clean and lubricate the Scrubber rails		 Completed: 

6.1.25 Clean and lubricate the Paddle rails		 Completed: 

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 

6.1.27 Scrub clean the Polish area tub and walls         Completed: 

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: 

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed:

6.1.32 Check Carrier clean brushes for defects           Completed: 
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: 

6.1.35 Check chiller fluid resevoir for proper level     Completed: 

6.1.36 Check the chiller readout for 24 degrees C.       Completed:

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed:  

Comments:



77.2cmp.b2 semi annualFABSIX::B_FINNTue Mar 04 1997 18:22232
                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                               SPEC# HF60-0172  REV-E    

                         Speedfam Corp. CMP-V Planarizer

     	Semi-Annual Preventative Maintenance Check Sheet, Rev. E

DATE: 3/4/97 TOOL ENTITY: CMP.B2  TECHNICIAN(S):Brendan Finn=BF 
                                                Bob Gee     =BG
                                                Tim Landry  =TL
						Jim Sadin   =JS 
START TIME: 0900 hours         COMPLETED TIME: 

6.4.1  Check all interlocks for functionality		Completed: JS

6.4.2  Check all EMO's for functionality		Completed: JS

6.4.3  Lubricate the Rotary Union			Completed:

6.4.4  Lubricate the Lead Screw				Completed:

6.4.5  Lubricate the Linear Guide Rails			Completed:

6.4.6  Lubricate the Idler Pulley			Completed:

6.4.7  Rebuild the vacuum pump using the appropriate    
       rebuild kit.                                     Completed: BG

Comments:

=======================================================================


                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE: 3/4/97 TOOL ENTITY: CMP.B2  TECHNICIAN(S):Brendan Finn=BF 
                                                Bob Gee     =BG
                                                Tim Landry  =TL
						Jim Sadin   =JS 
START TIME: 0900 hours         COMPLETED TIME: 


6.2.1  Change Peristaltic Pump Lines and check flow     Completed: BG

6.2.2  Clean Polish area tub drains for clogs		Completed: JS


6.2.3  Check all table belts for defects		Completed: BG

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed: BF,BG
                                                                   JS,TL

       Down Frc: Head 1 Pre-Adj: 357   Post-adj: 354

                 Head 2 Pre-Adj: 336   Post-adj: 354

                 Head 3 Pre-Adj: 334   Post-adj: 354

                 Head 4 Pre-Adj: 354   Post-adj: 354

                 Head 5 Pre-Adj: 338   Post-adj: 354

6.2.5  Perform Down Force Calibration on Conditioner    Completed: BF,BG
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj.  77.4

       Actual Down Force Post-Adj: 77.4

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed: JS, TL

6.2.7  Check the Load Flipper alignment			Completed: TL,BF,JS
								   BG,DR

6.2.8  Check the Unload Flipper alignment		Completed: TL,BF,JS
								   BG,DR

6.2.9  Check Elevator alignments			Completed: TL,BF,JS
								   BG
6.2.10 Check wafer unload, from Index table to cassette Completed: TL,BF,JS
								   BG

6.2.11 Check the +24 Volt power supply for +/-1V
       of  24V.                Pre: 24.12  Post: 24.12    Tech: JS,TL

6.2.12 Check the +/- 15 Volt power supply for +/- 1V
       of 15V.                 Pre: +15.03  Post: +15.03  Tech: JS, TL
                               Pre: -15.06  Post: -15.06  

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                  Pre: 4.96   Post: 4.96     Tech: JS, TL

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed:  JS, TL
 
6.2.15 Check Vacuum Pump Diaphrams			Completed: BG

6.2.16 Replace liquid separator filter element          Completed: BG

6.2.17 Check Vacuum Tank/Pump lines			Completed: BG

6.2.18 Check carrier to Load Cup Position alignments    Completed: BF,JS,BG 
                                                                   TL

6.2.19 Check Load Cup Height to carrier alignments      Completed:

6.2.20  Check the Robot alignments                      Completed: JS, TL
                                         
6.2.21 Check Muffin Fans for proper operation           Completed:

Comments:




                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE: 3/4/97  TOOL ENTITY:  CMP.B2  TECHNICIAN(S):  Brendan Finn (BF)
                                                    Jim Sadin   (JS)
						    Tim Landry  (TL)
						    Bob Gee     (BG)

START TIME:       COMPLETED TIME:
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 82 

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 30

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 40

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 20

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 50

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed: 6.2

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: N/a
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 52

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 25

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 26

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 20

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45

6.1.19 Check Drip Pans for moisture/contamination        Completed: BG 

6.1.20 Check tubing/fittings for fluid leaks             Completed: BG

6.1.21 Check tubing/fittings for pneumatic leaks         Completed: BG

6.1.22 Check stations/components for contamination	 Completed: TL,BF,JS 
								    BG
6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: BF

6.1.24 Clean and lubricate the Scrubber rails		 Completed: BF

6.1.25 Clean and lubricate the Paddle rails		 Completed: BF

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: BG

6.1.27 Scrub clean the Polish area tub and walls         Completed: JS

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed: JS/BF/TL/BG

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: BF

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: BF

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: BG

6.1.32 Check Carrier clean brushes for defects           Completed: TL
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: JS

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: BF

6.1.35 Check chiller fluid resevoir for proper level     Completed: BF

6.1.36 Check the chiller readout for 24 degrees C.       Completed: JS

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed: 
 

6.1.38 Check the slurry flow alarm.                      Completed:  BF

Comments:


6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: N/a
       (Applicable for CMP.B1 only) Does not apply to CMP.B2

6.1.35 Added water to chiller

77.3cmp.b1 monthly PM.FABSIX::L_SHKOLNIKOVNo more experiments with freedomThu Mar 06 1997 07:38187
                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE: 03/06/97       TOOL ENTITY: CMP.B1      TECHNICIAN(S): DW Dave Whitford
                                                             LS Leon Shkolnikov

START TIME: 05:45 am   COMPLETED TIME:


6.2.1  Change Peristaltic Pump Lines and check flow     Completed:

6.2.2  Clean Polish area tub drains for clogs		Completed: DW/LS

6.2.3  Check all table belts for defects		Completed:

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed: DW/LS

       Down Frc: Head 1 Pre-Adj: 358   Post-adj: 354  

                 Head 2 Pre-Adj: 323   Post-adj: 354  

                 Head 3 Pre-Adj: 360   Post-adj: 354  

                 Head 4 Pre-Adj: 340   Post-adj: 354  

                 Head 5 Pre-Adj: 356   Post-adj: 354  

6.2.5  Perform Down Force Calibration on Conditioner    Completed: DW/LS
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj:  88.1

       Actual Down Force Post-Adj: 76.8

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed: LS

6.2.7  Check the Load Flipper alignment			Completed: LS

6.2.8  Check the Unload Flipper alignment		Completed: LS

6.2.9  Check Elevator alignments			Completed: LS

6.2.10 Check wafer unload, from Index table to cassette Completed: LS

6.2.11 Check the +24 Volt power supply for +/- 1V 
       of 24 volts.                      Pre:23.8  Post:23.8 Tech: LS

6.2.12 Check the +/- 15 Volt power supply for +/- 1V
       of 15V                            Pre: 15.8 Post:15.3 Tech: LS

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                              Pre:4.9 Post:4.9  Tech: LS

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed: 29.9 LS

6.2.15 Check Vacuum Pump Diaphrams			Completed:

6.2.16 Replace liquid separator filter element          Completed: LS

6.2.17 Check Vacuum Tank/Pump lines			Completed: LS

6.2.18 Check carrier to Load Cup Position alignments    Completed:  

6.2.19 Check Load Cup Height to carrier alignments      Completed: LS

6.2.20  Check the Robot alignments                      Completed: LS
                                         
6.2.21 Check Muffin Fans for proper operation           Completed: LS

Comments:

========================================================================



                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE: 03.06.97 TOOL ENTITY: CMP.B1      TECHNICIAN(S): DW Dave Whitford
                                                       LS Leon Shkolnikov

START TIME: 05:45 am.   COMPLETED TIME:

6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed:

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: 
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed:

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 

6.1.19 Check Drip Pans for moisture/contamination        Completed:  

6.1.20 Check tubing/fittings for fluid leaks             Completed:  

6.1.21 Check tubing/fittings for pneumatic leaks         Completed:  

6.1.22 Check stations/components for contamination	 Completed: LS/DW 

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed:

6.1.24 Clean and lubricate the Scrubber rails		 Completed: LS

6.1.25 Clean and lubricate the Paddle rails		 Completed: LS

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: LS/DW

6.1.27 Scrub clean the Polish area tub and walls         Completed: LS/DW

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: LS

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: 

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: LS

6.1.32 Check Carrier clean brushes for defects           Completed: LS
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: 

6.1.35 Check chiller fluid resevoir for proper level     Completed: LS

6.1.36 Check the chiller readout for 24 degrees C.       Completed:

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed: LS

6.1.38 Check the slurry flow alarm.                      Completed: LS 

Comments:



77.4Began Mo. PMFABSIX::O_WHITFORDLead, follow or step aside.Fri Mar 07 1997 07:27170
                                                                           
    
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
               Weekly Preventive Maintenance Check Sheet, REV. C

  DATE: 3/6/97   SYSTEM RTC CODE: CMP.A2    EQUIP. TECH.: Dave Whitford    (DW)
                                                          Leon Shkolnikov  (LS)

 INITIAL

   DW    6.1.1  CDA pressure @ 100 PSI:  Pre-adjust:  100

                                         Post-adjust: 100


   DW    6.1.2  N2 pressure @ 85 PSI:    Pre-adjust:   83

                                         Post-adjust:  83


   DW    6.1.3  DI Water pressure @ 40 PSI:   Actual Reading: 42
  
 _______ 6.1.4  Check drip pan for any slurry/moisture.  Clean any    
                contamination found.  

 _______ 6.1.5  Check all tubing and fittings for leaks. 

 _______ 6.1.6  Check all tubing and fittings for air leaks.

 _______ 6.1.7  Check all indicator lights.

 _______ 6.1.8  Check all stations/components for slurry, debris, or  
                any contaminants.  Clean if necessary.  

 _______ 6.1.9  Wipe down polish table, tub, and splash ring.

 _______ 6.1.10 Wipe down polypropylene deck and all stainless steel surfaces.

 _______ 6.1.11 Wipe down pad conditioning arm.

 _______ 6.1.12 Remove, rinse, and replace diamond conditioning disk.

 _______ 6.1.13 Remove, wipe down ,and rinse pad conditioner park station.

 _______ 6.1.14 Wipe down outer surface of both spindle hubs.

 _______ 6.1.15 Remove and clean O-rings, replace if necessary.

 _______ 6.1.16 Wipe down inside and outside of load/cleaning station buckets.

 _______ 6.1.17 Wipe down all surfaces of the robot.

 _______ 6.1.18 Clean end effector vacuum chuck air port.

 _______ 6.1.19 Inspect and clean end effector air nozzle.

 _______ 6.1.20 Replace point of use slurry filters on Slurry Pump 1 & 2.

 _______ 6.1.21 Inspect compression fittings on Slurry Pump 1 & 2 for leaks.

 _______ 6.1.22 Check calibration of Slurry Pump 1 & 2, recalibrate if 
                necessary.

 _______ 6.1.23 Check Neslab TCU for leaks.

 _______ 6.1.24 Check Neslab TCU temperature readout.

 _______ 6.1.25 Lubricate robot travel lead screw with NSK #2 grease.

 _______ 6.1.26 Lubricate all elevator lead screws with NSK #2 grease.

 _______ 6.1.27 Drain and wipe down inside and outside surfaces of all
                elevator DI Water tanks.

 COMMENTS:

      Both carriers are approaching the max wafer count (both at 358) The new
carriers are on the cart by the tool.


           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
             Monthly Preventive Maintenance Check Sheet, REV. C

 DATE:__________   SYSTEM RTC CODE:__________   EQUIP. TECH.:_________________

 INITIAL

 _______ 6.2.1  Perform weekly PM checks in addition to this monthly list.

 _______ 6.2.2  Replace the fluid lines on the peristaltic pumps.  

 _______ 6.2.3  Check bridge drive belt for cracking, fraying or any signs of
                deterioration.  Replace if necessary.

 _______ 6.2.4  Measure and record polish table alignment runout. 

                Polish Table Runout:____________

 _______ 6.2.5  Measure and record right and left spindle runout.

                Right Spindle Runout:____________

                Left Spindlele Runout:____________

 _______ 6.2.6  Measure and record right and left spindle hub runout.

                Right Spindle Hub Runout:____________

                Left Spindle Hub Runout:____________

 _______ 6.2.7  Perform the spindle down Force Calibration on the right and
                left spindles.

                Left Spindle Force Error:____________

                Right Spindle Force Error:____________

                Left Spindle Calibration Variable:

                     Pre-adjust:____________  Post-adjust:____________

                Right Spindle Calibration Variable:

                     Pre-adjust:____________  Post-adjust:____________

 _______ 6.2.8  Check left and right load station alignment.  Adjust if
                necessary.

 _______ 6.2.9  Check left and right cleaning station alignment.  Adjust if
                necessary.

 _______ 6.2.10 Check shuttle travel.  Adjust if necessary.

 _______ 6.2.14 Check the 24 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust:____________   Post-adjust:____________

 _______ 6.2.15 Check the +/- 15 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust:____________   Post-adjust:____________
 
 _______ 6.2.16 Check the 5 Volt Power Supply.  Calibrate if necessary

                Pre-adjust:____________   Post-adjust:____________

 _______ 6.2.17 Check the +/- 12 Volt power supply.  Calibrate if necessary.

                Pre-adjust:____________   Post-adjust:____________

 _______ 6.2.18 Check the oil level in the bridge lube resevoir.  Adjust if
                necessary using Shell Tellus 10 or equivalent.

 _______ 6.2.19 Check the Neslab Temperature Control Unit (TCU) water level.
 	        Adjust level if necessary.

 _______ 6.2.20 Check the Neslab Temperature Control Unit (TCU) for loose
                fittings.

 _______ 6.2.21 Check the system vacuum cabinet for any loose fittings or
                connectors.

 COMMENTS:__________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________
77.5CMP.B3 Incomplete Monthly PMFABSIX::R_POIRIERSun Mar 09 1997 07:19187
                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE: 3/9/97        TOOL ENTITY:cmp.b3        TECHNICIAN(S):Mitch Ridlon
                                                            Roger Poirier
                                                            Albert Quillen
START TIME:0500        COMPLETED TIME:

6.2.1  Change Peristaltic Pump Lines and check flow     Completed:

6.2.2  Clean Polish area tub drains for clogs		Completed: 

6.2.3  Check all table belts for defects		Completed:

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed: MR, AQ

       Down Frc: Head 1 Pre-Adj: 344   Post-adj: 354

                 Head 2 Pre-Adj: 348   Post-adj: 354

                 Head 3 Pre-Adj: 343   Post-adj: 354

                 Head 4 Pre-Adj: 344   Post-adj: 354

                 Head 5 Pre-Adj: 351   Post-adj: 354

NOTE: The spec states a deviation of +/- 5 lbs. 


6.2.5  Perform Down Force Calibration on Conditioner    Completed:
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj:_____________

       Actual Down Force Post-Adj:____________

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed:

6.2.7  Check the Load Flipper alignment			Completed:

6.2.8  Check the Unload Flipper alignment		Completed:

6.2.9  Check Elevator alignments			Completed:

6.2.10 Check wafer unload, from Index table to cassette Completed:

6.2.11 Check the +24 Volt power supply for +/- 1V 
       of 24 volts.                      Pre:    Post:       Tech:

6.2.12 Check the +/- 15 Volt power supply for +/- 1V
       of 15V                            Pre:    Post:       Tech:

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                              Pre:    Post:       Tech:

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed:  

6.2.15 Check Vacuum Pump Diaphrams			Completed:

6.2.16 Replace liquid separator filter element         Completed: 

6.2.17 Check Vacuum Tank/Pump lines			Completed: 

6.2.18 Check carrier to Load Cup Position alignments    Completed:

6.2.19 Check Load Cup Height to carrier alignments      Completed:

6.2.20  Check the Robot alignments                       Completed:
                                         
6.2.21 Check Muffin Fans for proper operation           Completed:

Comments:

========================================================================



                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:         TOOL ENTITY:             TECHNICIAN(S):

START TIME:       COMPLETED TIME:
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed:

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: 
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed:

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 

6.1.19 Check Drip Pans for moisture/contamination        Completed:  

6.1.20 Check tubing/fittings for fluid leaks             Completed:  

6.1.21 Check tubing/fittings for pneumatic leaks         Completed:  

6.1.22 Check stations/components for contamination	 Completed:  

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed:

6.1.24 Clean and lubricate the Scrubber rails		 Completed: 

6.1.25 Clean and lubricate the Paddle rails		 Completed: 

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: RP

6.1.27 Scrub clean the Polish area tub and walls         Completed: RP

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: RP

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed:

6.1.32 Check Carrier clean brushes for defects           Completed: 
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: RP

6.1.35 Check chiller fluid resevoir for proper level     Completed: 

6.1.36 Check the chiller readout for 24 degrees C.       Completed:

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed:  

Comments:



77.1CMP.A1 SEMI ANNUAL PM INCOMPLETE CHECKSHEETFABSIX::J_SADINFreedom isn&#039;t free.Mon Mar 17 1997 19:21211
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
               Weekly Preventive Maintenance Check Sheet, REV. C

DATE: 03-17-97  SYSTEM RTC CODE: CMP.A1   EQUIP TECH:  BRENDAN FINN (BF)
                                                       BOB GEE      (BG)
                                                       TIM LANDRY   (TL)     
                                                       JAMES SADIN  (JS)
                                                        
 INITIAL

 __JS___ 6.1.1  CDA pressure @ 100 PSI:  Pre-adjust:__100___

                                         Post-adjust:_100____

 __JS___ 6.1.2  N2 pressure @ 85 PSI:    Pre-adjust:__80____

                                         Post-adjust:_80*_____

 __JS___ 6.1.3  DI Water pressure @ 40 PSI:   Actual Reading:__36*___
  
 _______ 6.1.4  Check drip pan for any slurry/moisture.  Clean any    
                contamination found.  

 __BF___ 6.1.5  Check all tubing and fittings for leaks. 

 __BG___ 6.1.6  Check all tubing and fittings for air leaks.

 __BF___ 6.1.7  Check all indicator lights.

 ________6.1.8  Check all stations/components for slurry, debris, or  
                any contaminants.  Clean if necessary.  

 _______ 6.1.9  Wipe down polish table, tub, and splash ring.

 _______ 6.1.10 Wipe down polypropylene deck and all stainless steel surfaces.

 _______ 6.1.11 Wipe down pad conditioning arm.

 _______ 6.1.12 Remove, rinse, and replace diamond conditioning disk.

 _______ 6.1.13 Remove, wipe down ,and rinse pad conditioner park station.

 __BG___ 6.1.14 Wipe down outer surface of both spindle hubs.

 _BG/BF_ 6.1.15 Remove and clean O-rings, replace if necessary.

 _______ 6.1.16 Wipe down inside and outside of loa/cleaning station buckets.

 _______ 6.1.17 Wipe down all surfaces of the robot.

 _______ 6.1.18 Clean end effector vacuum chuck air port.

 _______ 6.1.19 Inspect and clean end effector air nozzle.

 __N/A__ 6.1.20 Replace point of use slurry filters on Slurry Pump 1 & 2.

 __JS___ 6.1.21 Inspect compression fittings on Slurry Pump 1 & 2 for leaks.

 _JS/TL_ 6.1.22 Check calibration of Slurry Pump 1 & 2, recalibrate if 
                necessary.

 __JS___ 6.1.23 Check Neslab TCU for leaks.

 __JS___ 6.1.24 Check Neslab TCU temperature readout.

 __TL___ 6.1.25 Lubricate robot travel lead screw with NSK #2 grease.

 __TL___ 6.1.26 Lubricate all elevator lead screws with NSK #2 grease.

 _______ 6.1.27 Drain and wipe down inside and outside surfaces of all
                elevator DI Water tanks.

 COMMENTS:__________________________________________________________________

 _________6.1.3 MAX AT 36, CAN'T GET 40._(ENG INFORMED)_____________________

 _________6.1.2 MAX AT 80, CAN'T GET 85._(ENG INFORMED)_____________________

 _________6.1.20 SYSTEM HAS NO POINT OF USE SLURRY FILTERS(ENG INFORMED)

 ___________________________________________________________________________

--------------------------------------------------------------------------------
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
             Monthly Preventive Maintenance Check Sheet, REV. C

DATE: 03-17-97  SYSTEM RTC CODE: CMP.A1   EQUIP TECH: BRENDAN FINN  (BF)
                                                      BOB GEE       (BG)
                                                      TIM LANDRY    (TL)
                                                      JAMES SADIN   (JS)

 INITIAL

 _______ 6.2.1  Perform weekly PM checks in addition to this monthly list.

 __JS___ 6.2.2  Replace the fluid lines on the peristaltic pumps.  

 __BG___ 6.2.3  Check bridge drive belt for cracking, fraying or any signs of
                deterioration.  Replace if necessary.

 __BF___ 6.2.4  Measure and record polish table alignment runout. 

                Polish Table Runout:___.001"____

 __BF___ 6.2.5  Measure and record right and left spindle runout.

                Right Spindle Runout:___0.025 ADJUSTED TO .001"__

                Left Spindlele Runout:__.001"_____

 __BF___ 6.2.6  Measure and record right and left spindle hub runout.

                Right Spindle Hub Runout:___.001"____

                Left Spindle Hub Runout:_____.001"__

 _______ 6.2.7  Perform the spindle down Force Calibration on the right and
                left spindles.

                Left Spindle Force Error:____________

                Right Spindle Force Error:____________

                Left Spindle Calibration Variable:

                     Pre-adjust:____________  Post-adjust:____________

                Right Spindle Calibration Variable:

                     Pre-adjust:____________  Post-adjust:____________

 _______ 6.2.8  Check left and right load station alignment.  Adjust if
                necessary.

 _______ 6.2.9  Check left and right cleaning station alignment.  Adjust if
                necessary.

 _______ 6.2.10 Check shuttle travel.  Adjust if necessary.

 _TL/JS_ 6.2.14 Check the 24 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust:__24.03V____   Post-adjust:___24.03V___

 _TL/JS_ 6.2.15 Check the +/- 15 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust: +15V/-15.01V Post-adjust:  +15V/-15.01V
 
 _TL/JS_ 6.2.16 Check the 5 Volt Power Supply.  Calibrate if necessary

                Pre-adjust:___4.99V____   Post-adjust:____4.99V___

 _TL/JS_ 6.2.17 Check the +/- 12 Volt power supply.  Calibrate if necessary.

                Pre-adjust:____9.91ACV         POST-AJDUST:____9.91V*__

 __BG___ 6.2.18 Check the oil level in the bridge lube resevoir.  Adjust if
                necessary using Shell Tellus 10 or equivalent.

 __BG___ 6.2.19 Check the Neslab Temperature Control Unit (TCU) water level.
 	        Adjust level if necessary.

 __BG___ 6.2.20 Check the Neslab Temperature Control Unit (TCU) for loose
                fittings.

 __BF___ 6.2.21 Check the system vacuum cabinet for any loose fittings or
                connectors.

 COMMENTS:__________________________________________________________________

 __________6.2.17 - NON ADJUSTABLE - REFERENCE READING ONLY_________________

 ___________________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________
    
    
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
              Semmi-annual Preventive Maintenance Check Sheet, REV. C

DATE: 03-17-97   SYSTEM RTC CODE: CMP.A1   EQUIP TECH:  BRENDAN FINN  (BF)
                                                        JAMES SADIN   (JS)

 INITIAL

 _______ 6.3.1  Perform Weekly and Monthly PM's in addition to this Semi-Annual
                list.

 _______ 6.3.2  Check all safety interlocked doors for proper operation.  

 _______ 6.3.2  Check all EMO's for proper operation.

 _BF/JS_ 6.3.3  Change oil in the brush rotation gear box using AGMA #8 or
                equivalent oil.

 _BF/JS_ 6.3.4  Change oil in the left and right spindle gear boxes using AGMA
                #8 or equivalent oil.

 _BF/JS_ 6.3.5  Change oil in the polish table gear box using AGMA #8 or
                equivalent oil.

 COMMENTS:__________________________________________________________________

 ___________LEFT ROTARY UNION FOUND TO BE BAD. REPLACED. ___________________

 ___________________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________
77.1WEEKLY PM FOR CMP.B1 STARTED AND INCOMPLETESUBPAC::BJUBINVILLECMP Equipment EngineeringThu Apr 10 1997 21:3698
                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:04/10/97     TOOL ENTITY: CMP.B1      TECHNICIAN(S):Brian Jubinville (BJ)
                                                      


6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 80 BJ 

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55 BJ 

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 22 BJ 

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 45 BJ

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 20 BJ 

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35 BJ

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30 BJ 

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 50 BJ 

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  6 BJ

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: 30 BJ 
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20 BJ 

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50 BJ 

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50 BJ 

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 17 BJ 

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25 BJ

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 20 BJ 

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45 BJ 

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 80 BJ 

6.1.19 Check Drip Pans for moisture/contamination        Completed: 

6.1.20 Check tubing/fittings for fluid leaks             Completed:  

6.1.21 Check tubing/fittings for pneumatic leaks         Completed: 

6.1.22 Check stations/components for contamination	 Completed: 

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: 5 BJ

6.1.24 Clean and lubricate the Scrubber rails		 Completed: 

6.1.25 Clean and lubricate the Paddle rails		 Completed: 

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 

6.1.27 Scrub clean the Polish area tub and walls         Completed:

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed: 

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed:

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: 

6.1.32 Check Carrier clean brushes for defects           Completed:
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 
                                                                       
6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: 

6.1.35 Check chiller fluid resevoir for proper level     Completed: BJ

6.1.36 Check the chiller readout for 24 degrees C.       Completed: BJ

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed:  

Comments:  

77.2MONTHLY PM FOR CMP.B2 FOR WW41 STARTED AND INCOMPLETESUBPAC::BJUBINVILLECMP Equipment EngineeringThu Apr 10 1997 21:56184

                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE: 4/10/97 TOOL ENTITY: CMP.B2  TECHNICIAN(S): Brian Jubinville (BJ)


6.2.1  Change Peristaltic Pump Lines and check flow     Completed: 

6.2.2  Clean Polish area tub drains for clogs		Completed:

6.2.3  Check all table belts for defects		Completed:

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed: 
                                                                   

       Down Frc: Head 1 Pre-Adj:       Post-adj: 

                 Head 2 Pre-Adj:       Post-adj: 

                 Head 3 Pre-Adj:       Post-adj: 

                 Head 4 Pre-Adj:       Post-adj: 

                 Head 5 Pre-Adj:       Post-adj: 

6.2.5  Perform Down Force Calibration on Conditioner    Completed: 
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj.  

       Actual Down Force Post-Adj: 

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed: 

6.2.7  Check the Load Flipper alignment			Completed: BJ

6.2.8  Check the Unload Flipper alignment		Completed: BJ
								   
6.2.9  Check Elevator alignments			Completed: BJ
								   
6.2.10 Check wafer unload, from Index table to cassette Completed: BJ
								          
6.2.11 Check the +24 Volt power supply for +/- 1V
       of  24V.                Pre: 22.5   Post:          Tech: **

6.2.12 Check the +15 Volt power supply for +/- 1V
       of 15V.                 Pre: 15.01   Post: 15.01   Tech: BJ
                           

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                  Pre: 4.8    Post: 4.8      Tech: BJ

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed: 
 
6.2.15 Check Vacuum Pump Diaphrams			Completed:

6.2.16 Replace liquid separator filter element          Completed: 

6.2.17 Check Vacuum Tank/Pump lines			Completed: 

6.2.18 Check carrier to Load Cup Position alignments    Completed: 

6.2.19 Check Load Cup Height to carrier alignments      Completed: 

6.2.20  Check the Robot alignments                      Completed: BJ
                                         
6.2.21 Check Muffin Fans for proper operation           Completed: 

Comments: * 6.2.11 - I checked the 24V at TB7 and it was at 22.5.
          I wasn't able to adjust the @$v supply at this time so 
          it needs to be checked.




                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE: 4/1097  TOOL ENTITY:  CMP.B2  TECHNICIAN(S): Brian Jubinville (BJ)
                                                  
						  
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 80 BJ

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55 BJ

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 26 BJ

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 40 BJ

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 20 BJ

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35 BJ

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30 BJ

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 50 BJ

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed: 6 BJ

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: N/A BJ
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20 BJ

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50 BJ

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50 BJ

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 25 BJ

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25 BJ

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 20 BJ
                                 
6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45 BJ

6.1.19 Check Drip Pans for moisture/contamination        Completed:    

6.1.20 Check tubing/fittings for fluid leaks             Completed:

6.1.21 Check tubing/fittings for pneumatic leaks         Completed: 

6.1.22 Check stations/components for contamination	 Completed:          
								    
6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: 2 BJ

6.1.24 Clean and lubricate the Scrubber rails		 Completed: 

6.1.25 Clean and lubricate the Paddle rails		 Completed: 

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 

6.1.27 Scrub clean the Polish area tub and walls         Completed: 

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed: 

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: 

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: 

6.1.32 Check Carrier clean brushes for defects           Completed: 
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed:

6.1.35 Check chiller fluid resevoir for proper level     Completed: BJ

6.1.36 Check the chiller readout for 24 degrees C.       Completed: BJ

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  
 

6.1.38 Check the slurry flow alarm.                      Completed: 

Comments:

                                                                    
77.1WW42 MONTHLY PM CHECKSHEETASDG::POIRIERThu Apr 17 1997 20:35188
                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE:4/17/97  TOOL ENTITY:CMP.B3   TECHNICIAN(S): John Poirier (JP)
                                                  Brad Westphal(BW)
                                                  Mike Standing(MS)

START TIME: 5:35 p.m.          COMPLETED TIME:

6.2.1  Change Peristaltic Pump Lines and check flow     Completed:

6.2.2  Clean Polish area tub drains for clogs		Completed: JP

6.2.3  Check all table belts for defects		Completed: JP

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed: JP,BW,MS

       Down Frc: Head 1 Pre-Adj: 353.9   Post-adj: 353.9

                 Head 2 Pre-Adj: 354.2   Post-adj: 354.2

                 Head 3 Pre-Adj: 356.1   Post-adj: 354.7

                 Head 4 Pre-Adj: 355.8   Post-adj: 354.1

                 Head 5 Pre-Adj: 355.0   Post-adj: 353.7

6.2.5  Perform Down Force Calibration on Conditioner    Completed:
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj:  68.1 PSI

       Actual Down Force Post-Adj:____________

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed: JP

6.2.7  Check the Load Flipper alignment			Completed:

6.2.8  Check the Unload Flipper alignment		Completed:

6.2.9  Check Elevator alignments			Completed:

6.2.10 Check wafer unload, from Index table to cassette Completed:

6.2.11 Check the +24 Volt power supply for +/- 1V 
       of 24 volts.                 Pre: 24.05V   Post: 24.05V  Tech: MS

6.2.12 Check the +/- 15 Volt power supply for +/- 1V
       of 15V                       Pre: 15.24V   Post: 15.24V  Tech: MS

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                       Pre: 4.84V    Post: 4.84V   Tech: MS

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed:  

6.2.15 Check Vacuum Pump Diaphrams			Completed:

6.2.16 Replace liquid separator filter element          Completed: JP

6.2.17 Check Vacuum Tank/Pump lines			Completed: JP

6.2.18 Check carrier to Load Cup Position alignments    Completed:

6.2.19 Check Load Cup Height to carrier alignments      Completed:

6.2.20  Check the Robot alignments                      Completed:
                                         
6.2.21 Check Muffin Fans for proper operation           Completed: JP

Comments:

========================================================================



                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:4/17/97   TOOL ENTITY:CMP.B1   TECHNICIAN(S): JOHN POIRIER (JP)
                                                   BRAD WESTPHAL(BW)
                                                   MIKE STANDING(MS)

START TIME: 5:35 P.M.       COMPLETED TIME:

6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: JP 85

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: JP 65

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: JP 30

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: JP 40

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: JP 10

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: JP 35

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: JP 30

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: JP 40

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed: JP  6 

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: N/A 
       (Applicable for CMP.B1 only)                                 SEE NOTE

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: JP 20

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: JP 50

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: JP 50

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: JP 15

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: JP 25

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: JP 20

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: JP 40

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: JP 80

6.1.19 Check Drip Pans for moisture/contamination        Completed: BW 

6.1.20 Check tubing/fittings for fluid leaks             Completed: BW 

6.1.21 Check tubing/fittings for pneumatic leaks         Completed: BW 

6.1.22 Check stations/components for contamination	 Completed: BW 

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: JP  9

6.1.24 Clean and lubricate the Scrubber rails		 Completed: JP

6.1.25 Clean and lubricate the Paddle rails		 Completed: JP

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 

6.1.27 Scrub clean the Polish area tub and walls         Completed: 

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed: MS

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: MS

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: JP

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed: JP

6.1.32 Check Carrier clean brushes for defects           Completed: JP
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: MS

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: MS

6.1.35 Check chiller fluid resevoir for proper level     Completed: JP

6.1.36 Check the chiller readout for 24 degrees C.       Completed: JP

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed: JP 

Comments:
        *  The door fastners were treated with loctite to prevent loosening.


77.1CMP.A1 SA incompleteFABSIX::B_WESTPHALBradley BP#661 EXT# 6610Sat May 10 1997 20:3399
        OnTrak DSS-200 Scrubber Maintenance Procedures HF6O-0170
           Weekly Preventative Maintenance Check Sheet, Rev D

 DATE:5/10/97___   SYSTEM RTC CODE:CMP-SCRUB.A1  TECH. NAME:JOHN POIRIER,
                                                            MIKE STANDING
                                                            SAM GRALEY

  6.1.1  Check the CDA pressure for 50 PSI		Pre-Adjust:50PSI_JP____

  6.1.2  Check the D.I. Water pressure for 40 PSI       Pre-Adjust:38PSI JP__

  6.1.3  Check the Drip Pan for contamination           Completed:DRY_JP_____

  6.1.4  Check all tubing/fittings for leaks		Completed:DRY_JP_____

  6.1.5  Check all wafer transport belts		Completed:___________

  6.1.6  Clean the Send module and Scrub modules  	Completed:DONE__JP___

  6.1.7  Check scrub brushes for contamination		Completed:CLEAN_JP___

  6.1.8  Check scrub brush height in both modules	Completed:___________

  Comments:__________________________________________________________________

           __________________________________________________________________

           __________________________________________________________________

           OnTrak DSS-200 Scrubber Maintenance Procedures HF6O-0170
             Quarterly Preventative Maintenance Check Sheet, Rev D

 DATE:__________   SYSTEM RTC CODE:__________  TECH. NAME:__________________


  6.1    Perform Weekly PM                              Completed:___________

  6.3.1  Check muffin fans for functionality		Completed:GOOD JP____

  6.3.2  Check motor drive belts for defects		Completed:__BW_______

  6.3.3  Check the robot knife for loose hardware	Completed:GOOD JP____

  6.3.4  Check the spin station grippers		Completed:GOOD JP____

  6.3.5  Check the motor speed output readings		Completed:___________

  Comments:__ROBOT ROTATION BELT WAS REPLACED AND MOTOR POSITION ADJUSTED.___

           __________________________________________________________________

           __________________________________________________________________

           OnTrak DSS-200 Scrubber Maintenance Procedures HF6O-0170
            Semi-Annual Preventative Maintenance Check Sheet, Rev D


 DATE:__________   SYSTEM RTC CODE:__________  TECH. NAME:__________________


  6.1    Perform Weekly PM                              Completed:___________
                                                        
  6.3    Perform Quarterly PM                           Completed:___________

  6.4.1  Check all EMO's for functionality		Completed:GOOD MS____

  6.4.2  Check all interlocks for functionality  	Completed:GOOD MS____

  6.4.3  Check heat lamp housing/wiring for defects	Completed:GOOD MS____

  6.4.4  Check the robot hardware/wiring for defects	Completed:___________

  6.4.5  Check the spindle bearings/bushings		Completed:___________

  6.4.6  Check the spin sta. rollers/bearings/bushings	Completed:___________

  6.4.7  Check the brush sta. drive bearings/bushings	Completed:___________

  6.4.8  Check the +5 VDC power supply			Pre-Adjust:__________

							Post-Adjust:_________

  6.4.9  Check the -12 VDC power supply			Pre-Adjust:__________

  6.4.10 Check the +12 VDC power supply			Pre-Adjust:__________

  6.4.11 Check the +24 VDC power supply			Pre-Adjust:__________

							Post-Adjust:_________

  6.4.12 Check the +48 VDC power supply			Pre-Adjust:__________

							Post-Adjust:_________

  Comments:__________________________________________________________________

           __________________________________________________________________

           __________________________________________________________________
77.1Monthly PM FOR CMP.A1 incompleteSUBPAC::BJUBINVILLECMP Equipment EngineeringWed May 14 1997 08:40163
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
             Monthly Preventive Maintenance Check Sheet, REV. C

 DATE: 5/14/97  SYSTEM RTC CODE: CMP.A1   EQUIP. TECH.: Brian Jubinville (BJ)
                                                        Dave Morin (DM)

 INITIAL            BJ/DM 

 _______ 6.2.1  Perform weekly PM checks in addition to this monthly list.

 _______ 6.2.2  Replace the fluid lines on the peristaltic pumps.  

 _______ 6.2.3  Check bridge drive belt for cracking, fraying or any signs of
                deterioration.  Replace if necessary.

 _______ 6.2.4  Measure and record polish table alignment runout. 

                Polish Table Runout:____________

 _______ 6.2.5  Measure and record right and left spindle runout.

                Right Spindle Runout:____________

                Left Spindlele Runout:____________

 _______ 6.2.6  Measure and record right and left spindle hub runout.

                Right Spindle Hub Runout:____________

                Left Spindle Hub Runout:____________

  BJ/DM  6.2.7  Perform the spindle down Force Calibration on the right and
                left spindles.

                Left Spindle Force Error: pre: -8.69  post: -1.6

                Right Spindle Force Error: pre: .3    post: .3

                Left Spindle Calibration Variable:

                     Pre-adjust: 159.02       Post-adjust: 167.71

                Right Spindle Calibration Variable:

                     Pre-adjust: 155.19       Post-adjust: 155.19     

 _______ 6.2.8  Check left and right load station alignment.  Adjust if
                necessary.

 _______ 6.2.9  Check left and right cleaning station alignment.  Adjust if
                necessary.

 _______ 6.2.10 Check shuttle travel.  Adjust if necessary.

 _______ 6.2.14 Check the 24 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust:____________   Post-adjust:____________

 _______ 6.2.15 Check the +/- 15 Volt Power Supply.  Calibrate if necessary.

                Pre-adjust:____________   Post-adjust:____________
 
 _______ 6.2.16 Check the 5 Volt Power Supply.  Calibrate if necessary

                Pre-adjust:____________   Post-adjust:____________

 _______ 6.2.17 Check the +/- 12 Volt power supply.  Calibrate if necessary.

                Pre-adjust:____________   Post-adjust:____________

 _______ 6.2.18 Check the oil level in the bridge lube resevoir.  Adjust if
                necessary using Shell Tellus 10 or equivalent.

 _______ 6.2.19 Check the Neslab Temperature Control Unit (TCU) water level.
 	        Adjust level if necessary.

 _______ 6.2.20 Check the Neslab Temperature Control Unit (TCU) for loose
                fittings.

 _______ 6.2.21 Check the system vacuum cabinet for any loose fittings or
                connectors.

 COMMENTS:__________________________________________________________________

    
           R. H. Strasbaugh 6DS-SP Planarizer (CMP.A1/CMP.A2) HF6O-0171
               Weekly Preventive Maintenance Check Sheet, REV. C

  DATE:__________   SYSTEM RTC CODE:__________   EQUIP. TECH.:_______________

 INITIAL

 _______ 6.1.1  CDA pressure @ 100 PSI:  Pre-adjust:________

                                         Post-adjust:________

 _______ 6.1.2  N2 pressure @ 85 PSI:    Pre-adjust:________

                                         Post-adjust:________

 _______ 6.1.3  DI Water pressure @ 40 PSI:   Actual Reading:________
  
 _______ 6.1.4  Check drip pan for any slurry/moisture.  Clean any    
                contamination found.  

 _______ 6.1.5  Check all tubing and fittings for leaks. 

 _______ 6.1.6  Check all tubing and fittings for air leaks.

 _______ 6.1.7  Check all indicator lights.

 _______ 6.1.8  Check all stations/components for slurry, debris, or  
                any contaminants.  Clean if necessary.  

 _______ 6.1.9  Wipe down polish table, tub, and splash ring.

 _______ 6.1.10 Wipe down polypropylene deck and all stainless steel surfaces.

 _______ 6.1.11 Wipe down pad conditioning arm.

 _______ 6.1.12 Remove, rinse, and replace diamond conditioning disk.

 _______ 6.1.13 Remove, wipe down ,and rinse pad conditioner park station.

 _______ 6.1.14 Wipe down outer surface of both spindle hubs.

 _______ 6.1.15 Remove and clean O-rings, replace if necessary.

 _______ 6.1.16 Wipe down inside and outside of loa/cleaning station buckets.

 _______ 6.1.17 Wipe down all surfaces of the robot.

 _______ 6.1.18 Clean end effector vacuum chuck air port.

 _______ 6.1.19 Inspect and clean end effector air nozzle.

 _______ 6.1.20 Replace point of use slurry filters on Slurry Pump 1 & 2.

 _______ 6.1.21 Inspect compression fittings on Slurry Pump 1 & 2 for leaks.

 _______ 6.1.22 Check calibration of Slurry Pump 1 & 2, recalibrate if 
                necessary.

 _______ 6.1.23 Check Neslab TCU for leaks.

 _______ 6.1.24 Check Neslab TCU temperature readout.

 _______ 6.1.25 Lubricate robot travel lead screw with NSK #2 grease.

 _______ 6.1.26 Lubricate all elevator lead screws with NSK #2 grease.

 _______ 6.1.27 Drain and wipe down inside and outside surfaces of all
                elevator DI Water tanks.

 COMMENTS:__________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________

 ___________________________________________________________________________
77.1WW47 WEEKLY PM FOR CMP.B3 STARTEDSUBPAC::BJUBINVILLECMP Equipment EngineeringWed May 21 1997 23:39101
                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:5/21/97         TOOL ENTITY:CMP.B3       TECH(S): Brian Jubinville (BJ)


START TIME:           COMPLETED TIME:           

6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 85 BJ  

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 55 BJ  

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 29 BJ  

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 40 BJ  

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed: 10 BJ  

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 35 BJ  

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 30 BJ  

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 40 BJ

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed: 6 BJ

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: N/A * BJ
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 20 BJ  

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 50 BJ

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 50 BJ

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 30 BJ   

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed: 25 BJ  

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 20 BJ  

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 45 BJ  

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 80 BJ   

6.1.19 Check Drip Pans for moisture/contamination        Completed:    

6.1.20 Check tubing/fittings for fluid leaks             Completed:    

6.1.21 Check tubing/fittings for pneumatic leaks         Completed:   

6.1.22 Check stations/components for contamination	 Completed:   

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed: 10 BJ

6.1.24 Clean and lubricate the Scrubber rails		 Completed:   

6.1.25 Clean and lubricate the Paddle rails		 Completed:   

6.1.26 Remove and clean conditioning Wheel and Housing   Completed:    

6.1.27 Scrub clean the Polish area tub and walls         Completed:   

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:        

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed:   

6.1.30 Check slurry pump hoses and connectors for leaks  Completed:   

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed:    

6.1.32 Check Carrier clean brushes for defects           Completed:    
       (On CMP.B1, rotate position)                                   

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed:   

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed:   

6.1.35 Check chiller fluid resevoir for proper level     Completed: BJ BJ

6.1.36 Check the chiller readout for 24 degrees C.       Completed: BJ BJ

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:   

6.1.38 Check the slurry flow alarm.                      Completed:   

Comments:

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI *
       (Applicable to CMP.B1 only) EE Notified

77.2CMP.B4 Monthly pm checksheet.STRATA::STANDINGSat May 24 1997 20:06186
                     SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                           SPEC# HF60-0172  REV-E 

                        Speedfam Corp. CMP-V Planarizer

                Monthly Preventative Maintenance Check Sheet, Rev. E 

DATE:5/24/97        TOOL ENTITY:CMP.B4        TECHNICIAN(S):Mike Standing

START TIME:            COMPLETED TIME:

6.2.1  Change Peristaltic Pump Lines and check flow     Completed:

6.2.2  Clean Polish area tub drains for clogs		Completed:

6.2.3  Check all table belts for defects		Completed:

6.2.4  Perform Down Force Calibration on all 5 heads   
       to read at +/- 1lbs of 354 lbs.
       NOTE:  The target is 23 lbs. below the actual
       377 lbs. due to the carrier weight minus the
       alignment fixture using the point-to-point
       method as described in the downforce procedure
       in 6.2.4.1 through 6.2.4.13.                     Completed:

       Down Frc: Head 1 Pre-Adj:______ Post-adj:______

                 Head 2 Pre-Adj:______ Post-adj:______

                 Head 3 Pre-Adj:______ Post-adj:______

                 Head 4 Pre-Adj:______ Post-adj:______

                 Head 5 Pre-Adj:______ Post-adj:______

6.2.5  Perform Down Force Calibration on Conditioner    Completed:
       to read +/- .5 lbs of 77lbs.
 
       Actual Down Force Pre-Adj:_____________

       Actual Down Force Post-Adj:____________

6.2.6  Check Scrubber Brushes for contaminates/defects	Completed:

6.2.7  Check the Load Flipper alignment			Completed:

6.2.8  Check the Unload Flipper alignment		Completed:

6.2.9  Check Elevator alignments			Completed:

6.2.10 Check wafer unload, from Index table to cassette Completed:

6.2.11 Check the +24 Volt power supply for +/- 1V 
       of 24 volts.                      Pre:    Post:       Tech:

6.2.12 Check the +/- 15 Volt power supply for +/- 1V
       of 15V                            Pre:    Post:       Tech:

6.2.13 Check the +5 Volt power supply for 4.5 to
       5.5 v.                              Pre:    Post:       Tech:

6.2.14 Check Table Rotation Speed for +/- 1.5 of 30RPM  Completed:  

6.2.15 Check Vacuum Pump Diaphrams			Completed:

6.2.16 Replace liquid separator filter element         Completed: 

6.2.17 Check Vacuum Tank/Pump lines			Completed: 

6.2.18 Check carrier to Load Cup Position alignments    Completed:

6.2.19 Check Load Cup Height to carrier alignments      Completed:

6.2.20  Check the Robot alignments                       Completed:
                                         
6.2.21 Check Muffin Fans for proper operation           Completed:

    Comments:Was unable to complete this pm due to the tool CMP.B4 not
    being listed on the quartly pm schedule, and due to the bottle neck of
    work in CMP production would not release the tool for an extended down
    time.

========================================================================



                      SPEEDFAM CMP-V PREVENTIVE MAINTENANCE

                             SPEC# HF60-0172  REV-E  
                      
                       Speedfam Corp. CMP-V Planarizer

                Weekly Preventative Maintenance Check Sheet, Rev. E

DATE:         TOOL ENTITY:             TECHNICIAN(S):

START TIME:       COMPLETED TIME:
6.1.1  Check CDA pressure inside tool for 80-90 PSI	 Completed: 

6.1.2  Check N2 pressure inside tool for 55-65 PSI       Completed: 

6.1.3  Check incoming DI Water pressure for 20-30 PSI    Completed: 

6.1.4  Check Load Cup pressure for 40-50 PSI		 Completed: 

6.1.5  Check Pad Condition Balance pressure 10-20 PSI	 Completed:

6.1.6  Check Pad Conditioner Up pressure for 30-40 PSI	 Completed: 

6.1.7  Check Carrier Up pressure for 25-35 PSI		 Completed: 

6.1.8  Check Miscellaneous pressure for 40-50 PSI        Completed: 

6.1.9  Check Head Balance pressure for 6-6.5 PSI         Completed:  

6.1.10 Check Transport Paddle L/R pressure for 25-35 PSI Completed: 
       (Applicable for CMP.B1 only)

6.1.11 Check Transport Paddle U/D pressure for 10-20 PSI Completed: 

6.1.12 Check Open Load Flipper pressure for 45-55 PSI	 Completed: 

6.1.13 Check Open Unload Flipper pressure for 50-60 PSI	 Completed: 

6.1.14 Check Vacuum Tank Blowout pressure for 15-30 PSI  Completed: 

6.1.15 Check Wafer Scrub Down pressure for 20-30 PSI	 Completed:

6.1.16 Check Alignment Fixture pressure for 15-25 PSI    Completed: 

6.1.17 Check Scrubber In/Out pressure for 45-55 PSI	 Completed: 

6.1.18 Check MHTA pressure for 75-85 PSI	         Completed: 

6.1.19 Check Drip Pans for moisture/contamination        Completed:  

6.1.20 Check tubing/fittings for fluid leaks             Completed:  

6.1.21 Check tubing/fittings for pneumatic leaks         Completed:  

6.1.22 Check stations/components for contamination	 Completed:  

6.1.23 Check incoming Chilled Water pressure <10 PSI	 Completed:

6.1.24 Clean and lubricate the Scrubber rails		 Completed: 

6.1.25 Clean and lubricate the Paddle rails		 Completed: 

6.1.26 Remove and clean conditioning Wheel and Housing   Completed: 

6.1.27 Scrub clean the Polish area tub and walls         Completed: 

6.1.28 Remove all Load and Unload cups and scrub clean    
       with hydrogen peroxide.                           Completed:

6.1.29 Wipe the Load area, Mapper and Aligner w/ISO      Completed: 

6.1.30 Check slurry pump hoses and connectors for leaks  Completed: 

6.1.31 Remove and clean the Vacuum system filter          
       element and replaced as needed.                   Completed:

6.1.32 Check Carrier clean brushes for defects           Completed: 
       (On CMP.B1, rotate position)

6.1.33 Wipe the MHTA and covers with Isopropyl           Completed: 

6.1.34 Wipe the Process Area plexiglas doors w/Iso       Completed: 

6.1.35 Check chiller fluid resevoir for proper level     Completed: 

6.1.36 Check the chiller readout for 24 degrees C.       Completed:

6.1.37 Check the positioning and functionality of the
       wafer detect sensors.  Use the procedure in
       step 6.1.37.4 to check sensors without having to
       make any adjustments.                             Completed:  

6.1.38 Check the slurry flow alarm.                      Completed:  

Comments:



77.3ww47 partial checksheet for CMP_SCRUB.A3ASDG::POIRIERSat May 24 1997 20:4146
           OnTrak DSS-200 Scrubber Maintenance Procedures HF6O-0170
            Semi-Annual Preventative Maintenance Check Sheet, Rev D


 DATE:5/24/97      SYSTEM RTC CODE:CMP-SCRUB.A3  TECH. NAME:John Poirier
                                                            Mike Standing

  6.1    Perform Weekly PM                              Completed:___________
                                                        
  6.3    Perform Quarterly PM                           Completed:___________

  6.4.1  Check all EMO's for functionality		Completed: JP

  6.4.2  Check all interlocks for functionality  	Completed: JP

  6.4.3  Check heat lamp housing/wiring for defects	Completed: JP

  6.4.4  Check the robot hardware/wiring for defects	Completed:___________

  6.4.5  Check the spindle bearings/bushings		Completed:___________

  6.4.6  Check the spin sta. rollers/bearings/bushings	Completed:___________

  6.4.7  Check the brush sta. drive bearings/bushings	Completed:___________

  6.4.8  Check the +5 VDC power supply			Pre-Adjust:__________

							Post-Adjust:_________

  6.4.9  Check the -12 VDC power supply			Pre-Adjust:__________

  6.4.10 Check the +12 VDC power supply			Pre-Adjust:__________

  6.4.11 Check the +24 VDC power supply			Pre-Adjust:__________

							Post-Adjust:_________

  6.4.12 Check the +48 VDC power supply			Pre-Adjust:__________

							Post-Adjust:_________

  Comments:__________________________________________________________________

           __________________________________________________________________

           __________________________________________________________________