T.R | Title | User | Personal Name | Date | Lines |
---|
9.1 | Crash on CMP.A2 | YIELD::SHONG | | Wed Oct 02 1996 01:11 | 30 |
|
1) System= CMP.A2
2) Recipe= PMD
3) Step #= #2
4) Time into step= 5 seconds
5) Type of wafers that broke= TM69 product
6) Carrier which wafer slid out of= Right
7) Other carriers that were damaged= Yes
8) Alarms displayed by polisher _None_________________________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _No_, systems____________
10) Did wafer detect work= No
11) # of wafers on pad= 98
12) # of wafers on carrier= 49
13) Was there any vibration prior to the crash= No
14) Was there plenty of slurry (for step 1-5) or water (step 6-9) present on
the table= Yes
15) Check step height of the carrier from question #6= -.0065
16) Please note any other unusual circumstances: I questioned the operator on
the amps for the table. He wasn't sure what they were at when the wafer
crashed.
17) Put this check sheet in CMP note #34
|
9.2 | CMP.A2 CRUNCH | SUBPAC::CLIFFORD | | Sat Oct 05 1996 19:06 | 28 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A2_________
2) Recipe ___PMD________
3) Step # __2___
4) Time into step __5sec____
5) Type of wafers that broke _PRODUCT_JD0547_________
6) Carrier which wafer slid out of __RIGHT____
7) Other carriers that were damaged __LEFT______
8) Alarms displayed by polisher _________NA___TOOL WAS EMO'D__________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash NO__, sysytems____________
10) # of wafers on pad _108___
11) # of wafers on carrier __54____
12) Was there any vibration prior to the crash __NO____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES_______
14) Check step height of the carrier from question #6 _60 TO 80(LOT'S OF
SILICON DUST ON FILM)
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.3 | a1 shift change crash | STRATA::RIDLON | Eliminate the oblivious | Sun Oct 06 1996 02:17 | 26 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System: A1
2) Recipe: unknown
3) Step #: unknown
4) Time into step: unknown
5) Type of wafers that broke: dummies
6) Carrier which wafer slid out of: left
7) Other carriers that were damaged: yes
8) Alarms displayed by polisher: tool emo'd by previous shift.
9) Did any other polisher error for slurry or crash: NO, sysytems____________
10) # of wafers on pad: 110
11) # of wafers on carrier: half that
12) Was there any vibration prior to the crash: unknown
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES
14) Check step height of the carrier from question #6: ring chewed up, film
chewed up, making this impossible.
15) Please note any other unusual circumstances:
NONE.
16) Put this check sheet in CMP note #9
|
9.4 | crash a2 | FABSIX::R_KELLETT | | Mon Oct 07 1996 06:55 | 32 |
| From: SUBPAC::TOOKER "01-Oct-1996 1236" 1-OCT-1996 12:37:28.47
To: @CMP
CC:
Subj: Please fill out this form for all wafer breakage on cmp.a1 & cmp.a2
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System cmp.a2___________
2) Recipe pmd___________
3) Step # 2_____
4) Time into step unknown______
5) Type of wafers that broke product__________
6) Carrier which wafer slid out of _unknown_____
7) Other carriers that were damaged both________
8) Alarms displayed by polisher __none____________________________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no___, sysytems____________
10) # of wafers on pad _2_____
11) # of wafers on carrier _1_____
12) Was there any vibration prior to the crash __no____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __quiestable_______
14) Check step height of the carrier from question #6 _______
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.5 | CMP.A1 CRASH - TWO PRODUCT WAFER | FABSIX::J_SADIN | Freedom isn't free. | Mon Oct 07 1996 09:41 | 34 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - JD0559
DEVICE - DC1026EA
OPER# - 1978 (CMP AFTER PMD DEP1)
WAFERS - 2 PRODUCT WAFERS BROKEN ON PAD
1) System __CMP.A1___
2) Recipe __PMD______
3) Step # _3___
4) Time into step __10__
5) Type of wafers that broke _PRODUCT (PMD LOT AT TOUCHUP).
6) Carrier which wafer slid out of _LEFT_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher _RIGHT SPINDLE NOT ARRIVING UP________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad __24__
11) # of wafers on carrier __87__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES____
14) Check step height of the carrier from question #6 _ 7.0mils (APPROXIMATE.
CARRIER PRETTY WELL TORN UP)
15) Please note any other unusual circumstances:
RIGHT SPINDLE SPINNING VERY SLOWLY ON PAD IN STEP #3.
16) Put this check sheet in CMP note #9 - DONE
|
9.6 | CMP.A1 CRASH | SUBPAC::CLIFFORD | | Sat Oct 12 1996 19:06 | 28 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A1_________
2) Recipe ___MQC________
3) Step # __2___
4) Time into step __NA____
5) Type of wafers that broke _MQC WAFERS_________
6) Carrier which wafer slid out of __LEFT____
7) Other carriers that were damaged __RIGHT______
8) Alarms displayed by polisher _________NA___TOOL WAS EMO'D__________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash NO__, sysytems____________
10) # of wafers on pad _98___
11) # of wafers on carrier __186____
12) Was there any vibration prior to the crash __NO____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES_______
14) Check step height of the carrier from question #6 _60 TO 80(LOT'S OF
SILICON DUST ON FILM)
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.7 | cmp.a1 crash | FABSIX::J_SADIN | Freedom isn't free. | Sun Oct 13 1996 17:12 | 37 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - JD0576
DEVICE - DC1026EA
OPER# - 1978 (CMP AFTER PMD DEP1)
WAFERS - 2 PRODUCT WAFERS BROKEN ON PAD
1) System __CMP.A1___
2) Recipe __PMD______
3) Step # _3___
4) Time into step __25__
5) Type of wafers that broke _PRODUCT (PMD LOT AT TOUCHUP).
6) Carrier which wafer slid out of _LEFT_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher _ROTATE AXIS ERROR
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad __58__
11) # of wafers on carrier __43__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES____
14) Check step height of the carrier from question #6 _ 7.0 (SEE
QUESTION#15)
15) Please note any other unusual circumstances:
FOUND SCREW MISSING FROM WHITE RETAINER RING ON LEFT CARRIER. STEP HEIGHT
AT THIS POINT WAS 2.0MIL VS 7.0MIL AROUND THE REST OF THE CARRIER. IT'S
VERY POSSIBLE THIS CONTRIBUTED TO THE WAFER LOSS.
16) Put this check sheet in CMP note #9 - DONE
|
9.8 | cmp.a2 crash | FABSIX::J_SADIN | Freedom isn't free. | Sun Oct 13 1996 19:36 | 36 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - JD0580
DEVICE - DC1026EA
OPER# - 1978 (CMP AFTER PMD DEP1)
WAFERS - 2 PRODUCT WAFERS SCRATCHED ON PAD
1) System __CMP.A2___
2) Recipe __PMD______
3) Step # _3___
4) Time into step __2___
5) Type of wafers that broke _PRODUCT (PMD LOT AT TOUCHUP).
6) Carrier which wafer slid out of _LEFT_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher NONE-----------------------------------------
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad _322__
11) # of wafers on carrier _193__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES____
14) Check step height of the carrier from question #6 _ 6.5MILS
15) Please note any other unusual circumstances:
WITNESSED WAFER SLIP OUT FROM LEFT CARRIER AND SLIDE UNDER RIGHT
CARRIER. EMO'D TOOL BEFORE WAFERS BROKE, BUT BOTH WERE SCRATCHED BEYOND
SAVING. REPLACING PAD/CARRIERS.
16) Put this check sheet in CMP note #9 - DONE
|
9.9 | A1 crash 10-14-96 | FABSIX::R_POIRIER | | Mon Oct 14 1996 06:09 | 25 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A1___
2) Recipe ___PMD_____
3) Step # __2__
4) Time into step __unknown____
5) Type of wafers that broke ____break-in__
6) Carrier which wafer slid out of _left__
7) Other carriers that were damaged _right__
8) Alarms displayed by polisher ___none_______________________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, sysytems____________
10) # of wafers on pad _48___
11) # of wafers on carrier __24__
12) Was there any vibration prior to the crash __no__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __yes____
14) Check step height of the carrier from question #6 __N/A__(film to damaged)
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.10 | CMP.A1 CRUNCH | SUBPAC::CLIFFORD | | Wed Oct 16 1996 19:53 | 28 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A1_________
2) Recipe ___MQC________
3) Step # __2___
4) Time into step __NA____
5) Type of wafers that broke _EXCERCISE_________
6) Carrier which wafer slid out of __LEFT____
7) Other carriers that were damaged __RIGHT______
8) Alarms displayed by polisher _________NA___TOOL WAS EMO'D__________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash NO__, sysytems____________
10) # of wafers on pad _14___
11) # of wafers on carrier __91____
12) Was there any vibration prior to the crash __NO____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES_______
14) Check step height of the carrier from question #6 _60 TO 80(LOT'S OF
SILICON DUST ON FILM)
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.11 | WAFERS CRASHED ON CMP.A2 | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Fri Oct 18 1996 04:39 | 32 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
(2) wafers blown away from lot JL0598
1) System: CMP.A2
2) Recipe: PMD
3) Step #: 3
4) Time into step: (0) end of step
5) Type of wafers that broke: DC1071
6) Carrier which wafer slid out of: N/A
7) Other carriers that were damaged: both
8) Alarms displayed by polisher: NO WAFERS PRESENT
9) Did any other polisher error for slurry or crash: no: sytems____________
10) # of wafers on pad: 132
11) # of wafers on carriers: 66 ea.
12) Was there any vibration prior to the crash: n/a
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: yes
14) Check step height of the carrier from question #6:
right carrier at -5 to -8
15) Please note any other unusual circumstances:
Both wafers were left on the table and the bridge went to LOAD
and alarmed for NO WAFERS PRESENT. Heavy scratches on both retaining
rings. The right carrier had a exposure reading out of spec. The
pad was not stuck to the SUBA pad much at all. The pad was
practically floating.
16) Put this check sheet in CMP note #9: done...
|
9.12 | PRODUCT CRASH ON CMP.A2 | FABSIX::R_TRAN | | Thu Oct 24 1996 07:23 | 42 |
|
-< cmp.a2 crash >-
--------------------------------------------------------------------------------
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - JD0602
DEVICE - DC1026
OPER# - 1978 (CMP AFTER PMD DEP1)
WAFERS - 2 PRODUCT WAFERS SCRATCHED ON PAD
1) System __CMP.A2___
2) Recipe __PMD______
3) Step # _3___
4) Time into step __100___
5) Type of wafers that broke _PRODUCT (PMD LOT AT FULL RUN-110 SEC.)
6) Carrier which wafer slid out of _RIGHT_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher NONE-----------------------------------------
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad _28__
11) # of wafers on carrier _193__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES____
14) Check step height of the carrier from question #6 _ N/A
15) Please note any other unusual circumstances:
WAFER SLIP OUT FROM RIGHT CARRIER AND SLIDE UNDER LEFT CARRIER.
EMO'D TOOL AFTER WAFERS BROKE, BUT LEFT WERE SCRATCHED BEYOND
SAVING. REPLACING PAD/CARRIERS.
16) Put this check sheet in CMP note #9 -
|
9.13 | CMP.A2 WAFER CRASH 10-26-96 | FABSIX::E_DAWSON | | Thu Oct 24 1996 18:29 | 37 |
| -< CMP.A2 CRASH>-
--------------------------------------------------------------------------------
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - XD0561
DEVICE - TM69
OPER# - 1985 (CMP_ILD DEP2)
WAFERS - 2 PRODUCT WAFERS BROKE ON THE PAD
1) System __CMP.A2___
2) Recipe __ILD______
3) Step # _3___
4) Time into step __60___
5) Type of wafers that broke _PRODUCT (ILD1....LOT HAD JUST RAN FOR 6 MIN)
6) Carrier which wafer slid out of -?_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher...CMP.A2 ALARMED WHEN SEG #3 ENDED
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad _60__
11) # of wafers on carrier _30/30__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES____
14) Check step height of the carrier from question #6 _ FINE
15) Please note any other unusual circumstances:
Well one comes to mind, tool crashes and five seconds later
Ashland calls and asked if we have losty slurry? Hmmmmm, I think that
may fall under "unusal circumstances".
16) Put this check sheet in CMP note #9
|
9.14 | CMP.A2 WAFER CRASH 10-25-96 | FABSIX::E_DAWSON | | Fri Oct 25 1996 19:49 | 38 |
| -< CMP.A2 CRASH>-
--------------------------------------------------------------------------------
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - JL0593
DEVICE - DC1030
OPER# - 1992 (CMP_ILD1)
WAFERS - 2 PRODUCT WAFERS BROKE ON THE PAD
1) System __CMP.A2___
2) Recipe __ILD______
3) Step # _3___
4) Time into step __?___
5) Type of wafers that broke _PRODUCT (ILD1....LOT WAS RUNNING FOR FIRST 3
MIN...10 ,WAFER HAD ALREADY RAN.)
6) Carrier which wafer slid out of -?_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher...CMP.A2 ALARMED WHEN SEG #3 ENDED
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad _136__
11) # of wafers on carrier _68/68__
12) Was there any vibration prior to the crash __YES__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __NO SLURRY WAS PRESENT ON THE TABLE____
14) Check step height of the carrier from question #6 _ FINE
15) Please note any other unusual circumstances:
Tool breaks wafers and two seconds later Ashland calls and
asked me to stop polish'n they have a cloged filter. I say "You know I
will". A day late and 2 product short.
16) Put this check sheet in CMP note #9
|
9.15 | cmp.a2 crash | FABSIX::J_SADIN | Freedom isn't free. | Tue Oct 29 1996 18:01 | 34 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
JD0619
DC1026EA
PMD
OP# 1978
2 WAFERS SCRAPPED (FROM 24WFR DOWN TO 22WFRS)
1) System _cmp.a2____
2) Recipe _pmd_______
3) Step # _4___
4) Time into step _10___
5) Type of wafers that broke _product___
6) Carrier which wafer slid out of _right_
7) Other carriers that were damaged _left___
8) Alarms displayed by polisher _right carrier not arriving up________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _110__
11) # of wafers on carrier _55___
12) Was there any vibration prior to the crash _no___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _yes_____
14) Check step height of the carrier from question #6 _carrier too
trashed__
15) Please note any other unusual circumstances:
RIGHT SPINDLE WAS STUCK TO PAD WITH FULL VACUUM ON (2.6psia).
16) Put this check sheet in CMP note #9 - done.
|
9.16 | cmp.a2 dummy crash | FABSIX::J_SADIN | Freedom isn't free. | Mon Nov 04 1996 12:45 | 30 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 dummy wafers crashed on pad.
1) System _cmp.a2____
2) Recipe _pmd_______
3) Step # _3___
4) Time into step _30___
5) Type of wafers that broke _dummy___
6) Carrier which wafer slid out of _left_
7) Other carriers that were damaged _right___
8) Alarms displayed by polisher _none_________________________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _138__
11) # of wafers on carrier _70___
12) Was there any vibration prior to the crash _no___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _yes_____
14) Check step height of the carrier from question #6 _carrier too
trashed__
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9 - done.
|
9.17 | CMP.A1 CRASHS REPORT | FABSIX::E_DAWSON | | Sat Nov 16 1996 17:49 | 47 |
| -< CMP.A1 CRASH>-
--------------------------------------------------------------------------------
CMP.A1 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - JL0675
DEVICE - DC1044
OPER# - 1984 CMP_L_PMD
WAFERS - 2 PRODUCT WAFERS BROKE ON THE PAD
1) System __CMP.A1___
2) Recipe __PMD______
3) Step # _3___( 20 SEC RINSE )
4) Time into step __2 SEC___
5) Type of wafers that broke _PRODUCT (PMD / DC1044...15 SEC TOUCH UP.)
6) Carrier which wafer slid out of -?_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher...NONE IT JUST KEPT ON GO'IN AND GO'IN...
9) Did any other polisher error for slurry or crash _NO_,
10) # of wafers on pad _60__
11) # of wafers on carrier _30/30__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of water (step 3) present...UNABLE TO DETERMINE
14) Check step height of the carrier from question #6 _ FINE
15) Please note any other unusual circumstances:
YOU MAY WANT TO CHECK DI FLOW IN SEG#3....?#13
16) Put this check sheet in CMP note #9...DONE
|
9.18 | .a1 crash | FABSIX::S_MCREYNOLDS | | Mon Nov 18 1996 04:14 | 30 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 dummy wafers crashed on pad.
1) System _cmp.a1____
2) Recipe _MQC_______
3) Step # _3___
4) Time into step _30___
5) Type of wafers that broke _dummy___
6) Carrier which wafer slid out of _right_
7) Other carriers that were damaged _left___
8) Alarms displayed by polisher _none_________________________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _141__
11) # of wafers on carrier _70___
12) Was there any vibration prior to the crash _no___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _yes_____
14) Check step height of the carrier from question #6 _carrier too
trashed__
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9 - done.
|
9.19 | .A2 crash | FABSIX::J_SADIN | Freedom isn't free. | Wed Nov 20 1996 15:17 | 35 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed
JL0677
DC1044
PMD (op# 1984)
24 wafers down to 22
1) System _cmp.a2
2) Recipe _pmd_______
3) Step # _5___
4) Time into step _9___
5) Type of wafers that broke _product__
6) Carrier which wafer slid out of _???_
7) Other carriers that were damaged _both___
8) Alarms displayed by polisher _rotate axis error____________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _152__
11) # of wafers on carrier _221__
12) Was there any vibration prior to the crash _no___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _yes_____
14) Check step height of the carrier from question #6 _carrier too
trashed__
15) Please note any other unusual circumstances:
rotate axis error. had run ok until this.
16) Put this check sheet in CMP note #9 - done.
|
9.20 | cmp.a1 crash | FABSIX::J_SADIN | Freedom isn't free. | Wed Nov 20 1996 18:24 | 36 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed
JL0669
DC1030
PMD (op# 1984)
24 wafers down to 22
1) System _cmp.a1
2) Recipe _pmd_______
3) Step # _5___
4) Time into step _10___
5) Type of wafers that broke _product__
6) Carrier which wafer slid out of _???_
7) Other carriers that were damaged _both___
8) Alarms displayed by polisher _none. ____________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _196__
11) # of wafers on carrier _221__
12) Was there any vibration prior to the crash _no___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _yes_____
14) Check step height of the carrier from question #6 _carrier too
trashed__
15) Please note any other unusual circumstances:
bridge thought it had vacuum and moved to the load station
before realising it was missing wafers.
16) Put this check sheet in CMP note #9 - done.
|
9.21 | CMP.A1 crash | FABSIX::J_SADIN | Freedom isn't free. | Sun Nov 24 1996 18:44 | 29 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 dummy wafers crashed
1) System _cmp.a1
2) Recipe _mqc_______
3) Step # _3___
4) Time into step _10___
5) Type of wafers that broke _dummy_
6) Carrier which wafer slid out of _left_
7) Other carriers that were damaged _both___
8) Alarms displayed by polisher _none. ____________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _128__
11) # of wafers on carrier _228__
12) Was there any vibration prior to the crash _no___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _yes_____
14) Check step height of the carrier from question #6 _carrier too
trashed__
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9 - done.
|
9.22 | cmp .a1 crash sheet 11/25/96 | FABSIX::M_PROVENCHER | | Mon Nov 25 1996 07:53 | 37 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 breakin wafers crashed
ild recipe
90 seconds in interval #2
1) System _cmp.a1 ___
2) Recipe _ ILD _____
3) Step # _5___
4) Time into step __ 0 ___
5) Type of wafers that broke _breakin wafer w/@30k on it__
6) Carrier which wafer slid out of _ right _
7) Other carriers that were damaged _ only the right carrier was affected ___
8) Alarms displayed by polisher _ wafer not on carrier _______________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _ no _, system_see_comment__________
10) # of wafers on pad _ 86 __
11) # of wafers on carrier _ 43 __
12) Was there any vibration prior to the crash _ no ___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _ yes _____
14) Check step height of the carrier from question #6 _ carrier too trashed __
15) Please note any other unusual circumstances:
* There was a power glitch @ 7:00 am. a1, and a2 were running at the time.
bridge on both tools would not home. had to power down and reset. On
first set of breakin wafers, in interval #5 the left carrier lifted, the
right one didn't. The wafer in the right carrier slid out and crashed into
the carrier it once was on.
16) Put this check sheet in CMP note #9 - done.
|
9.23 | CMP.A1 CRASH | SUBPAC::CLIFFORD | | Fri Nov 29 1996 19:56 | 28 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A1_________
2) Recipe ___PMD________
3) Step # __2___
4) Time into step __5-10sec's____
5) Type of wafers that broke _EXCERCISE WAFERS_________
6) Carrier which wafer slid out of __LEFT____
7) Other carriers that were damaged __RIGHT______
8) Alarms displayed by polisher _________NA___TOOL WAS EMO'D__________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash NO__, sysytems____________
10) # of wafers on pad _~50___
11) # of wafers on carrier __~250____
12) Was there any vibration prior to the crash __NO____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES_______
14) Check step height of the carrier from question #6 (LOT'S OF
SILICON DUST ON FILM)
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.24 | WAFER BREAKAGE, CMP.A2 | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Sat Nov 30 1996 02:36 | 36 |
| CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed
JD0652
DC1026
PMD (op# 1978)
24 wafers down to 22
1) System _CMP.A2
2) Recipe _PMD_______
3) Step # _3___
4) Time into step _?___
5) Type of wafers that broke _product__
6) Carrier which wafer slid out of _LEFT_
7) Other carriers that were damaged _BOTH___
8) Alarms displayed by polisher _NO VACUUM, LEFT SPINDLE______________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, system______________
10) # of wafers on pad _66__
11) # of wafers on carrier _62__
12) Was there any vibration prior to the crash _NO___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _YES_____
14) Check step height of the carrier from question #6: LEFT CARRIER -4.5
to -7.0
15) Please note any other unusual circumstances: NO
16) Put this check sheet in CMP note #9 - done.
|
9.25 | crash 12-4-1996 | FABSIX::S_MCREYNOLDS | | Wed Dec 04 1996 05:26 | 20 |
|
1) System _CMP.A1_____
2) Recipe __PMD______
3) Step # __2___
4) Time into step _unknown_____
5) Type of wafers that broke __Break ins___
6) Carrier which wafer slid out of _Left___
7) Other carriers that were damaged _right___
8) Alarms displayed by polisher __left spindle not arriving up___
_______________________________________________
_______________________________________________
9) Did any other polisher error for slurry or crash __no__, systems____________
10) Did wafer detect work __n/a____
11) # of wafers on pad _108_____
12) # of wafers on carrier _229L 227R _on both____
13) Was there any vibration prior to the crash __no____
14) Was there plenty of slurry (for step 1-5) or water (step 6-9) present on
the table __yes_______
15) Check step hight of the carrier from question #6 __n/a_____
16) Please note any other unusual circumstances:n/a
|
9.26 | cmp.a2 crash 12/04/96 | FABSIX::M_PROVENCHER | | Wed Dec 04 1996 07:14 | 33 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed
pmd recipe
0 seconds in interval #3
1) System _cmp.a2 ___
2) Recipe _ pmd _____
3) Step # _3___
4) Time into step __ 0 ___
5) Type of wafers that broke _product jl0691 (x2)__
6) Carrier which wafer slid out of _ left _
7) Other carriers that were damaged _ both ___
8) Alarms displayed by polisher _ no alarm was sounded _______________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _ no _, __________
10) # of wafers on pad _ 112 __
11) # of wafers on carrier _ l-241 r-242 __
12) Was there any vibration prior to the crash _ no ___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _ yes _____
14) Check step height of the carrier from question #6 _ carrier too trashed __
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9 - done.
|
9.27 | PRODUCT WAFER BREAKAGE ON CMP.A1 | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Wed Dec 04 1996 21:03 | 32 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed
JD0702 - TYPE-DC1026
PMD recipe
1) System _CMP.A1 ___
2) Recipe _ PMD _____
3) Step # _3___
4) Time into step __ 120 ___
5) Type of wafers that broke _ DC1026 (x2)__
6) Carrier which wafer slid out of _ RIGHT _
7) Other carriers that were damaged _ LEFT ___
8) Alarms displayed by polisher: RIGHT SPINDLE NOT ARIVING UP ________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _ NO ___________
10) # of wafers on pad _ 114 __
11) # of wafers on carrier _ 57 ON BOTH __
12) Was there any vibration prior to the crash _ NO ___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _ YES _____
14) Check step height of the carrier from question #6: -6.5 to -7.5
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9 - DONE!
|
9.28 | CMP.A1 CRASH | STRATA::WESTPHAL | | Fri Dec 06 1996 19:25 | 38 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System _CMP.A1__________
2) Recipe _STI-RWK__________
3) Step # _?____
4) Time into step __?____
5) Type of wafers that broke _STI__________
6) Carrier which wafer slid out of _LEFT_____
7) Other carriers that were damaged _RIGHT_______
8) Alarms displayed by polisher ___WAFER MISSING ON LEFT SPINDLE______________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, sysytems_N/A________
10) # of wafers on pad _248__
11) # of wafers on carrier _124__
12) Was there any vibration prior to the crash _NO___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table ___?_____
14) Check step height of the carrier from question #6 _N/A___
15) Please note any other unusual circumstances:
found one of the slurry tubes partially clogged.
BW
THE WAFERS WERE FROM LOT XD0593 THERE WAS TWO WAFERS ONE SLIPPED OUT OF THE
LEFT CARRIER AND BROKE. THE WAFER IN THE RIGHT CARRIER STAYED IN THER CARRIER
BUT WAS BROKEN. THERE WAS 4 EXCERCISE WAFERS RUN BEFORE THE TWO PRODUCT WAFERS
WERE RUN. THE MACHINE WAS RUNNING STI WAFERS. IT WAS NOT NOTED AT WHAT TIME
THE WAFER SLIPPED OUT OF THE CARRIER. WAFER COUNT ON THE PAD WAS 248
CARRIER COUNT WAS 124.
NOTE: THERE WAS DRIED SLURRY ALL OVER THE POLISHING AREA.
Eric
16) Put this check sheet in CMP note #9
|
9.29 | cmp.a2 crash report 12/09/96 | FABSIX::M_PROVENCHER | | Mon Dec 09 1996 03:07 | 34 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed
ild recipe
seconds in interval #
1) System _cmp.a2 ___
2) Recipe _ ild _____
3) Step # _ 2/3 ___
4) Time into step __ ___
5) Type of wafers that broke _product xd0618 ild1 (x2)__
6) Carrier which wafer slid out of _ left _
7) Other carriers that were damaged _ both ___
8) Alarms displayed by polisher _ no alarm was sounded until after crash _____
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _ no _, __________
10) # of wafers on pad _ 54 __
11) # of wafers on carrier _ l-256 r-256 __
12) Was there any vibration prior to the crash _ no ___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _ yes _____
14) Check step height of the carrier from question #6 _ carrier too trashed __
15) Please note any other unusual circumstances: breakin wafers ran, with no
problem. this was the first 180 sec, and the first two product wafers,
from this lot to touch pad.
16) Put this check sheet in CMP note #9 - done.
|
9.30 | cmp.a2 crash | FABSIX::R_ANDERSON | | Mon Dec 09 1996 12:41 | 30 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
2 product wafers crashed from lot XD0618
ILD1 OPERATION 1981
24 WAFERS DOWN TO 22 WAFERS
1) System _cmp.a2
2) Recipe ___ILD____
3) Step # _?
4) Time into step _?___
5) Type of wafers that broke _PRODUCT
6) Carrier which wafer slid out of _?
7) Other carriers that were damaged _both___
8) Alarms displayed by polisher _none.????????? ____________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _no_, system______________
10) # of wafers on pad _???
11) # of wafers on carrier ???__
12) Was there any vibration prior to the crash _????___
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table _??????
14) Check step height of the carrier from question #6 ????????????
15) Please note any other unusual circumstances: this happened on b shift no
details availiable.....
16) Put this check sheet in CMP note #9 - done.
|
9.31 | crash cmp.a1 12/10/96 | FABSIX::M_PROVENCHER | | Tue Dec 10 1996 04:55 | 68 |
|
REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__ x ___ CMP.A2:_____
2) Time of incident:___ 4:30 am _ 12/10/96 __________
3) Name of Operations Technician:_ M_Provencher _________
4) Recipe Name:__ pmd _____
5) Recipe Step #:__ 3/4 ____
6) Time into step:___ 0 ____
7) Type of wafers that broke: PRODUCT:_ x ___ MONITOR:_____
8) If Product, give: LOT #:____ xd0625 ____ DEVICE #:__ t-69 ____
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__ n/a __ MQC:__ n/a __
10) Which carrier lost the wafer: RIGHT:_____ LEFT:__ x ___
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_left carrier not arriving up ________________
______________________________________________
______________________________________________
12) # of wafers on pad:__ 58 ____
13) # of wafers on carrier:__ l-118/r-206 __
14) If Product, how many wafers in the lot were polished before the crash:_ 24 _
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:__ x __
16) If Monitors, how many monitors were polished before the crash:__ n/a __
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__ x __
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__ x __
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__x __ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!! Two screws were missing from the left carrier,
(where wafer slid out). They were found in the carrier clean station. step
height was performed on the left carrier. it measured -.004.
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.32 | CMP.A2 SLIDE-OUT NO SCRAPPED WAFERS! | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Fri Dec 13 1996 04:57 | 69 |
|
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X__
2) Time of incident: 04:00
3) Name of Operations Technician: Mike C.
4) Recipe Name: PMD
5) Recipe Step #: 2
6) Time into step: 3
7) Type of wafers that broke: None - Product wafer slid of of the right
carrier and OPS hit the EMO before it
crashed.
8) If Product, give: LOT #: JD0692 DEVICE #: PMD1026
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:__X__ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher: None
12) # of wafers on pad: 42
13) # of wafers on carrier: 126
14) If Product, how many wafers in the lot were polished before the
crash: 2
15) Was the PRODUCT lot receiving: INITIAL POLISH:__X__ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:__0___
NOTE: A product lot of 24 wafers just finished polishing before the
the next lot (JD0692) was run on the tool.
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__X__
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__X__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X__ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
amps were up to ~30 prior to slide-out
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.33 | CMP.A2 SLIDE-OUT CRASH PREVENTED! | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Fri Dec 13 1996 05:01 | 69 |
|
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X__
2) Time of incident: 04:00
3) Name of Operations Technician: Mike C.
4) Recipe Name: PMD
5) Recipe Step #: 2
6) Time into step: 3
7) Type of wafers that broke: None - Product wafer slid of of the right
carrier and OPS hit the EMO before it
crashed.
8) If Product, give: LOT #: JD0692 DEVICE #: PMD1026
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:__X__ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher: None
12) # of wafers on pad: 42
13) # of wafers on carrier: 126
14) If Product, how many wafers in the lot were polished before the
crash: 2
15) Was the PRODUCT lot receiving: INITIAL POLISH:__X__ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:__0___
NOTE: A product lot of 24 wafers just finished polishing before the
the next lot (JD0692) was run on the tool.
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__X__
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__X__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X__ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
amps were up to ~30 prior to slide-out
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.34 | cmp.a2 CRASH 12/14/96 | FABSIX::G_ISAACS | | Sat Dec 14 1996 08:54 | 69 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XXXXX
2) Time of incident:__8:39
3) Name of Operations Technician:_Gwen
4) Recipe Name:__PMD
5) Recipe Step #:___2_
6) Time into step:__4.2 sec
7) Type of wafers that broke: PRODUCT:_X_ MONITOR:_____
8) If Product, give: LOT #:XD0632 DEVICE #:_PMD
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_XXXX LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:__NO ALARMS AMPS SPIKED UP TO 35 THRU 48
______________________________________________
______________________________________________
12) # of wafers on pad:_106
13) # of wafers on carrier:__59
14) If Product, how many wafers in the lot were polished before the crash:_24
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:XXX
16) If Monitors, how many monitors were polished before the crash:______
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO_XXX
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:XXXX
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_____ NO:_____YOU CAN NOT SEE THE SLURRY FLOW FROM
THE OPERATORS POSITION IN FRONT OF
THE TOOL. VIEW IS BLOCKED BY CARRIERS.
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
The amps on the tool have been going very high just before
a wafer slides out. I was watching the tool when the wafer
slid out. Brad was with me also watching the tool.
We were looking at the amps just as the wafer slid out
but unable to emo the tool in time to stop the wafer
from crashing into the carrier.
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.35 | CMP.A1 CRASH REPORT | FABSIX::E_DAWSON | | Sat Dec 14 1996 14:41 | 67 |
| CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_X____ CMP.A2:_____
2) Time of incident:__14:30__________
3) Name of Operations Technician:____EARL_______
4) Recipe Name:_____PMD________
5) Recipe Step #:____2_____
6) Time into step:___?______
7) Type of wafers that broke: PRODUCT:__X___ MONITOR:_____
8) If Product, give: LOT #:__JD0710________ DEVICE #:__DC1026__________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:___NA___ MQC:__NA____
10) Which carrier lost the wafer: RIGHT:__?___ LEFT:__X___
WAFERS WERE POLISHING IN SEG#2 WHAEN I NOTICED THE
BREAK'GE.
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:___NA.....I'LL ASSUME THERE SHOULD BE________________________
______________________________________________
______________________________________________
12) # of wafers on pad:___14____
13) # of wafers on carrier:__183/62____
14) If Product, how many wafers in the lot were polished before the
crash:__6 WITH 4 BREAK'IN PRIOR...THIS LEADS ME TO BE LEAVE THERE WERE
MORE WAFERS ON THIS PAD THAN THE COUNTER SHOWED.___
15) Was the PRODUCT lot receiving: INITIAL POLISH:_XXX____ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:__NA____
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__XX___
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__XX___
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__XX___ NO:_____...?
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.36 | CMP.B2 breakin wafer broke | FABSIX::R_GEE | | Sun Dec 15 1996 18:16 | 67 |
| CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X__
2) Time of incident:__16:30__________
3) Name of Operations Technician:____J.R._______
4) Recipe Name:_____PMD________
5) Recipe Step #:____Conditioning____
6) Time into step:___?______
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__X___
8) If Product, give: LOT #:_____________ DEVICE #:___________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:___XX___ MQC:______
10) Which carrier lost the wafer: RIGHT:__X___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:___NONE_______________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:___117____
13) # of wafers on carrier:__58____
14) If Product, how many wafers in the lot were polished before the
crash:__NA
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:_2____
17) Were any "ASSISTS" recently logged prior to the crash: YES__X___ NO_______
If yes, what were the "ASSISTS" for:_ Robot Error, homed system.___________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__XX___
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__XX___ NO:_____...?
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
Left the wafer on the pad and the conditioner conditioned the wafer.
Inspected the carrier and found a pinched vacuum line. Carrier top
plate barbed fitting was pointing 180% away from the center, usually
is setup 90%. Vacuum lines needed to be re-configured also.
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.37 | cmp.a1 crash | FABSIX::R_ANDERSON | | Wed Dec 18 1996 15:27 | 66 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__x___ CMP.A2:_____
2) Time of incident:__14:20__________
3) Name of Operations Technician:__bob anderson_________
4) Recipe Name:_____________mqc
5) Recipe Step #:__________2
6) Time into step:_________??????
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__x___
8) If Product, give: LOT #:__________ DEVICE #:____________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:__x____
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_____x
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:____no__________________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:_______82
13) # of wafers on carrier:_____3_
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:__2____
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__x___
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:_____x
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_x____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!! new carrier just put on and 3 wafers into
mqc run left carrier lost wafer. eng had been running tool all day up
until then. They were running poly runs.
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.38 | CMP.A1 CRASH | FABSIX::R_ANDERSON | | Sun Dec 22 1996 10:02 | 64 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__X___ CMP.A2:_____
2) Time of incident:__9:50 AM__________
3) Name of Operations Technician:_BOB ANDERSON__________
4) Recipe Name:_____________PMD
5) Recipe Step #:__________2
6) Time into step:_________???????
7) Type of wafers that broke: PRODUCT:__X___ MONITOR:_____
8) If Product, give: LOT #:JD0732__________ DEVICE #:__DC1026__________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_X____ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:___________NONE___________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:_______46
13) # of wafers on carrier:_____176_
14) If Product, how many wafers in the lot were polished before the crash:_4____
15) Was the PRODUCT lot receiving: INITIAL POLISH:__X___ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:______
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__X___
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__X
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X___ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.39 | CMP.A1 CRUNCH | SUBPAC::CLIFFORD | | Fri Jan 10 1997 15:24 | 27 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A1_________
2) Recipe __NEWPAD________
3) Step # __?___
4) Time into step __?____
5) Type of wafers that broke _EXCERCISE WAFERS_________
6) Carrier which wafer slid out of __RIGHT____
7) Other carriers that were damaged __LEFT______
8) Alarms displayed by polisher ______
__"LEFT SPINDLE VACUUM NOT FOUND"______
______________________________________________
9) Did any other polisher error for slurry or crash NO__, sysytems____________
10) # of wafers on pad _2___
11) # of wafers on carrier __1____
12) Was there any vibration prior to the crash __NO____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES_______
14) Check step height of the carrier from question #6 55-60
15) Please note any other unusual circumstances:
PRE PUNCH HOLES ON FILM NOT ALIGNED PERFECTLY TO PLATE.
16) Put this check sheet in CMP note #9
|
9.40 | CMP.A2 WAFER BREAK ON LOAD STATION | FABSIX::J_SADIN | Freedom isn't free. | Mon Jan 13 1997 08:27 | 35 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
LOT# - Jl0845
DEVICE - DC1031
OPER# - 1984 (CMP AFTER PMD DEP1)
WAFERS - 1 WAFER BROKE IN LOAD STATION
1) System __CMP.A2___
2) Recipe __PMD______
3) Step # _NONE___
4) Time into step __??___
5) Type of wafers that broke _PRODUCT (PMD LOT).
6) Carrier which wafer slid out of _BROKE ON LEFT STATION_
7) Other carriers that were damaged _NONE___
8) Alarms displayed by polisher NONE-----------------------------------------
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO_, sysytems____________
10) # of wafers on pad _66__
11) # of wafers on carrier _33__
12) Was there any vibration prior to the crash __NO__
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES____
14) Check step height of the carrier from question #6 _ N/A
15) Please note any other unusual circumstances:
WAFER BROKE IN THE LEFT LOAD CUP. IT SNAPPED CLEAN INTO 3 PIECES
(DID NOT SHATTER). NOT SURE WHY. PAD AND CARRIERS NOT DAMAGED.
16) Put this check sheet in CMP note #9 - DONE
|
9.41 | CMP.A2 Crash | SUBPAC::CLIFFORD | | Sat Jan 18 1997 08:56 | 28 |
|
CMP.A1 & CMP.A2 WAFER CRASH FORM (to be filled out by MFG/EEG/PSS, together)
1) System __CMP.A2_________
2) Recipe ___PMD________
3) Step # __2___
4) Time into step __NA____
5) Type of wafers that broke _PRODUCT_________
6) Carrier which wafer slid out of __LEFT____
7) Other carriers that were damaged __RIGHT______
8) Alarms displayed by polisher _______NO VACUUM FOUND ON LEFT SPINDLE________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash NO__, systems____________
10) # of wafers on pad _34___
11) # of wafers on carrier __216____
12) Was there any vibration prior to the crash __NO____
13) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table __YES_______
14) Check step height of the carrier from question #6 (CARRIERS ALL CHEWED UP)
15) Please note any other unusual circumstances:
16) Put this check sheet in CMP note #9
|
9.42 | a-shift breakage cmp.a2 | FABSIX::B_SAVAGEAU | | Sun Jan 19 1997 09:33 | 66 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XX___
2) Time of incident:____08:10________
3) Name of Operations Technician:Bsavageau___________
4) Recipe Name:____PMD_________
5) Recipe Step #:____2______
6) Time into step:____?_____
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__XX___
8) If Product, give: LOT #:__________ DEVICE #:____________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__XX____ MQC:______
10) Which carrier lost the wafer: RIGHT:__XX___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_______NONE___________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:__42_____
13) # of wafers on carrier:__21____
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:__NONE____
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO_____
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_XX____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_XX____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.43 | CMP.A2 CRASH | FABSIX::D_CAUSE | | Wed Jan 22 1997 06:48 | 65 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XX___
2) Time of incident:____06:30________
3) Name of Operations Technician:KIM WANG___________
4) Recipe Name:____PMD_________
5) Recipe Step #:____2______
6) Time into step:__TIME SET WAS ONLY 5 SECS____
7) Type of wafers that broke: PRODUCT:__1___ MONITOR:__1___
8) If Product, give: LOT #:_JL0875___ DEVICE #:__DC1031__
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__XX____ MQC:______
10) Which carrier lost the wafer: RIGHT:__XX___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_______NONE___________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:__132__
13) # of wafers on carrier:_111_
14) If Product, how many wafers in the lot were polished before the crash:_22__
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_XX_
16) If Monitors, how many monitors were polished before the crash:__NONE____
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__XX__
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:_XX__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_XX____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!WAS IN THE PROCESS OF TOUCHUP ON THE LAST
2 WAFERS THE ONLY RUN WITH A BREAKIN WAFER. THIS WAFER WAS NOT AN EXCEL
AND HAD PLENTY OF OXIDE BUT WAS THE ONE THAT SLIPPED OUT.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.44 | CMP.A2 CRASH | FABSIX::B_SAVAGEAU | | Sun Jan 26 1997 18:07 | 66 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XX___
2) Time of incident:____14:50________
3) Name of Operations Technician:Bsavageau___________
4) Recipe Name:____PMD_________
5) Recipe Step #:____3______
6) Time into step:____?_____
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__XX___
8) If Product, give: LOT #:__________ DEVICE #:____________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__XX____ MQC:______
10) Which carrier lost the wafer: RIGHT:__XX___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_______NONE___________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:__337_____
13) # of wafers on carrier:_331____
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_XX____
16) If Monitors, how many monitors were polished before the crash:__NONE____
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__XX___
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_XX____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_XX____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.45 | crash a2 01/27/97 | FABSIX::M_PROVENCHER | | Mon Jan 27 1997 05:25 | 65 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__ ___ CMP.A2:__ x ___
2) Time of incident:___ 4:10 am 01/27/97 __________
3) Name of Operations Technician:_ M_Provencher _________
4) Recipe Name:__ pmd _____
5) Recipe Step #:__ 3/4 ____
6) Time into step:___ 0 ____
7) Type of wafers that broke: PRODUCT:_ x ___ MONITOR:_____
8) If Product, give: LOT #:____ xd0585 ____ DEVICE #:__ t-69 ____
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__ n/a __ MQC:__ n/a __
10) Which carrier lost the wafer: RIGHT:__ x ___ LEFT:__ ___
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_right carrier not arriving up ________________
______________________________________________
______________________________________________
12) # of wafers on pad:__ 80 ____
13) # of wafers on carrier:__ l-40/r-40 __
14) If Product, how many wafers in the lot were polished before the crash:_ 24 _
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:__ x __
16) If Monitors, how many monitors were polished before the crash:__ n/a __
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__ x __
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:__ x ___ NO:__ __
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__ x __ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!! right carrier was intermitantly sticking for
no longer than 1 second.
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.46 | WAFER CRASH ON CMP.A2, BOTH PRODUCT WAFERS | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Wed Jan 29 1997 22:50 | 66 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X__
2) Time of incident: 22:15
3) Name of Operations Technician: Mike Cadieux
4) Recipe Name: PMD
5) Recipe Step #: 3
6) Time into step: n/a
7) Type of wafers that broke: PRODUCT:__X__ MONITOR:_____
8) If Product, give: LOT #: JLO952 DEVICE #: DC1064
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:__X__
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher: LEFT SPINDLE NO VACUUM
12) # of wafers on pad: 146
13) # of wafers on carrier: L-198, R-155
14) If Product, how many wafers in the lot were polished before the crash: 14
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:__X__
16) If Monitors, how many monitors were polished before the crash:
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__X__
If yes, what were the "ASSISTS" for:
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__X__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X__ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
Due to the end results of the location of the broken
wafer, it looks like that the wafer slid out the left carrier
just prior to the right carrier lifting off.
Upon removal of the pad, several small bubbles were noticed
under the IC1000 pad.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.47 | (2) wafer monitor crash, no product lost | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Thu Jan 30 1997 22:37 | 62 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X__
2) Time of incident: 22:15
3) Name of Operations Technician: Mike Cadieux
4) Recipe Name: PMD
5) Recipe Step #: 3
6) Time into step: n/a
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__X__
8) If Product, give: LOT #: DEVICE #:
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__X___ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_____
BOTH:__X__ DON'T KNOW:_____
11) Alarms displayed by polisher: LEFT SPINDLE NOT ARRIVING UP
12) # of wafers on pad:
13) # of wafers on carrier: L-, R-
14) If Product, how many wafers in the lot were polished before the crash:
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:____
16) If Monitors, how many monitors were polished before the crash: 0
17) Were any "ASSISTS" recently logged prior to the crash: YES____ NO__X__
If yes, what were the "ASSISTS" for:
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X__ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
The tools appears to have lost vacuum in the left carrier
during polishing. The carrier came off and slammed into the
right carrier. Both wafers were distroyed.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.48 | Product crash, not on polish table!!! | SUBPAC::BJUBINVILLE | CMP-6 Equipment Engineering | Fri Jan 31 1997 04:58 | 63 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X__
2) Time of incident: 04:40
3) Name of Operations Technician: Mike Cadieux
4) Recipe Name: PMD
5) Recipe Step #: n/a
6) Time into step: n/a
7) Type of wafers that broke: PRODUCT:__X__ MONITOR:_____
8) If Product, give: LOT #: JLO939 DEVICE #: DC1031
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher: none
12) # of wafers on pad: n/a
13) # of wafers on carrier: n/a
14) If Product, how many wafers in the lot were polished before the crash: n/a
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:____
16) If Monitors, how many monitors were polished before the crash: n/a
17) Were any "ASSISTS" recently logged prior to the crash: YES____ NO_____
If yes, what were the "ASSISTS" for:
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
After the robot dropped the wafer off at the left receive station,
surface friction caused the wafer to come back out with the robot.
When the robot went to swing around to the load cassette, CRASH!
SLAM! BAM! No more wafer...
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.49 | robot crashes wafer | FABSIX::J_SWENSON | | Sat Feb 01 1997 18:56 | 68 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:_____X
2) Time of incident:____________0735
3) Name of Operations Technician: m_cadieux
4) Recipe Name:_____________ pmd
5) Recipe Step #:__________n/a
6) Time into step:_________n/a
7) Type of wafers that broke: PRODUCT:_____X MONITOR:_____
8) If Product, give: LOT #: JL0952 DEVICE #: 1064
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_____ NIETHER
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher: no info passed on
______________________________________________
______________________________________________
12) # of wafers on pad:_______ 50
13) # of wafers on carrier:______ 103
14) If Product, how many wafers in the lot were polished before the crash:13____
15) Was the PRODUCT lot receiving: INITIAL POLISH: X or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:______n/a
17) Were any "ASSISTS" recently logged prior to the crash: YES____ NO_____x
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:_____n/a
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
Passed down from D-shift
Robot crashed into the right send cassette breaking one wafer.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.50 | Another bites the dust. | FABSIX::B_CONNOLLY | | Tue Feb 04 1997 00:22 | 65 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__ ___ CMP.A2:__ x ___
2) Time of incident:___ 23:55 pm 02/03/97 __________
3) Name of Operations Technician:_ B_Connolly _________
4) Recipe Name:__ pmd _____
5) Recipe Step #:__ 3 ____
6) Time into step:___ 0 ____
7) Type of wafers that broke: PRODUCT:__ x __ MONITOR:__ __
8) If Product, give: LOT #:____ xd0947 ____ DEVICE #:__ tm69 ____
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__ n/a __ MQC:__ n/a __
10) Which carrier lost the wafer: RIGHT:__ x ___ LEFT:__ ___
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_right carrier not arriving up ________________
______________________________________________
______________________________________________
12) # of wafers on pad:__ 34 ____
13) # of wafers on carrier:__ l-203/r-203 __
14) If Product, how many wafers in the lot were polished before the crash:_ 10 _
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:__ x __
16) If Monitors, how many monitors were polished before the crash:__ n/a __
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__ x __
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:__ ___ NO:__ X __
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__ x __ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!! right carrier was intermitantly sticking for
no longer than 1 second.
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.51 | cmp.a2 crash | FABSIX::B_SAVAGEAU | | Mon Feb 10 1997 19:20 | 66 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XX___
2) Time of incident:____18:25________
3) Name of Operations Technician:Bsavageau___________
4) Recipe Name:____PMD_________
5) Recipe Step #:____?______
6) Time into step:____?_____
7) Type of wafers that broke: PRODUCT:_XX____ MONITOR:_____
8) If Product, give: LOT #:__JD0960________ DEVICE #:_DC1073______
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:__XX___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_______NONE___________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:_110_____
13) # of wafers on carrier:__67___
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_XX____
16) If Monitors, how many monitors were polished before the crash:__NONE____
17) Were any "ASSISTS" recently logged prior to the crash: YES__XX___ NO____
If yes, what were the "ASSISTS" for:_Right carrier sticking_______________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_XX____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_XX____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.52 | cmp.a2 crash | FABSIX::B_SAVAGEAU | | Tue Feb 11 1997 13:30 | 66 |
| \ REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XX___
2) Time of incident:____13:25________
3) Name of Operations Technician:Bsavageau___________
4) Recipe Name:____mqc_________
5) Recipe Step #:____4______
6) Time into step:____?_____
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__XX___
8) If Product, give: LOT #:__________ DEVICE #:_______
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__XX____ MQC:______
10) Which carrier lost the wafer: RIGHT:__XX___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:______rotate axis error_______________________
______________________________________________
______________________________________________
12) # of wafers on pad:_40_____
13) # of wafers on carrier:__20___
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:______
16) If Monitors, how many monitors were polished before the crash:__NONE____
17) Were any "ASSISTS" recently logged prior to the crash: YES__XX___ NO____
If yes, what were the "ASSISTS" for:Left carrier sticking_______________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_XX____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_XX____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.53 | offset adjustment cmp.b2 02/26/97 | FABSIX::M_PROVENCHER | | Wed Feb 26 1997 02:05 | 17 |
|
System: CMP.B2
Date 02/26/97
OLD NEW
HEAD OFFSET OFFSET
---- ------ ------
1 1 -12
2 -3 12
3 -2 -4
4 -8 -3
5 8 4
Reason for change: removal range >300 (484). mqc's failed for high range
2nd set of mqc's running
|
9.53 | .a1 crash | FABSIX::B_SAVAGEAU | | Sun Mar 09 1997 12:56 | 66 |
| \ REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_XX____ CMP.A2:____
2) Time of incident:____12:24________
3) Name of Operations Technician:Bsavageau___________
4) Recipe Name:____PMD_________
5) Recipe Step #:____?slurry was flowing______
6) Time into step:____?_____
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__XX___
8) If Product, give: LOT #:__________ DEVICE #:_______
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__XX____ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_XX____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_________________None________________________-
______________________________________________
______________________________________________
12) # of wafers on pad:_82_____
13) # of wafers on carrier:__L:264 R:55___
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:______
16) If Monitors, how many monitors were polished before the crash:__NONE____
17) Were any "ASSISTS" recently logged prior to the crash: YES__XX___ NO____
If yes, what were the "ASSISTS" for:Left carrier sticking_______________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_XX____ NO:_____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_XX____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.54 | crash 3/27/97 | FABSIX::G_ISAACS | | Thu Mar 27 1997 18:47 | 63 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__XXXXX
2) Time of incident:__6:20 pm
3) Name of Operations Technician:_Gwen
4) Recipe Name:__PMD
5) Recipe Step #:__???
6) Time into step:_????sec
7) Type of wafers that broke: PRODUCT:____ MONITOR:__X___
8) If Product, give: LOT #:JD1177 DEVICE #:____
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__XX____ MQC:______
10) Which carrier lost the wafer: RIGHT:_XXXX LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:__NO ALARMS
______________________________________________
______________________________________________
12) # of wafers on pad:____
13) # of wafers on carrier:___
14) If Product, how many wafers in the lot were polished before the crash:___
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:__
16) If Monitors, how many monitors were polished before the crash:______
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO_XXX
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:__X but tool didn't alarm___ NO:____
carrier did lift up.
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_X____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.55 | CMP.B3 | FABSIX::R_TRAN | | Fri Mar 28 1997 17:20 | 29 |
|
SPEEDFAM WAFER CRASH FORM
1) System __CMP.B3____
2) Recipe ___TUP-B___
3) Step # __3___
4) Time into step __3SEC.____
5) Type of wafers that broke __PRODUCTS_____
6) Carrier which wafer slid out of __#4____
7) Other carriers that were damaged #3___
8) Alarms displayed by polisher __WAFER DETECTOR ALARMS
9) Did any other polisher error for slurry or crash _NO__, systems____________
10) Did wafer detect work YES
11) # of wafers on pad _1495
12) # of wafers on carrier _#3=705,#4=650___
13) Was there any vibration prior to the crash __NO____
14) Was there plenty of slurry (for step 1-5) or water (step 6-9) present on
the table ____YES_____
15) Check step height of the carrier from question #6 __NA_____
16) Please note any other unusual circumstances:
17) Put this check sheet in CMP note #9
|
9.56 | CMP.A1 BREAKAGE FORM | FABSIX::R_ANDERSON | | Mon Apr 07 1997 19:25 | 66 |
| REV. 2.0
12/9/97
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:__X___
2) Time of incident:__-- AM__10:35________
3) Name of Operations Technician:_BOB ANDERSON__________
4) Recipe Name:_____________PMD
5) Recipe Step #:__________UNLOADING WAFERS
6) Time into step:_________AT UNLOADING WAFERS
7) Type of wafers that broke: PRODUCT:__X___ MONITOR:_____
8) If Product, give: LOT #:JL1269__________ DEVICE #:__DC1071__________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:___________NONE___________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:_______
13) # of wafers on carrier:______
14) If Product, how many wafers in the lot were polished before the crash:_____
15) Was the PRODUCT lot receiving: INITIAL POLISH:_____ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:______
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__X___
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X___ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!! IT DID NOT HAPPEND ON THE PAD IT HAPPEN IN
THE UNLOADING OF WAFERS INTO THE OUTPUT CASSETTE EQUIPMENT SAID THE CASSETTE
STEP HIGH HAD TO BE ADJUSTED TO MEET THE ROBOT.....
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|
9.57 | .B4 4/12/97 | FABSIX::G_ISAACS | | Sat Apr 12 1997 20:47 | 30 |
|
SPEEDFAM WAFER CRASH FORM (to be filled out by MFG + EEG + PSS, together)
1) System ___B4________
2) Recipe ILD1 ID-OD
3) Step # _7____
4) Time into step--- 10 SEC
5) Type of wafers that broke _PRODUCT__
6) Carrier which wafer slid out of ______#4
7) Other carriers that were damaged _______#3_
8) Alarms displayed by polisher ____NO ALARMS SOUNDED AT TIME OF CRASH__________________________________________
______________________________________________
______________________________________________
9) Did any other polisher error for slurry or crash _NO___, sysytems____________
10) Did wafer detect work __YES____
11) # of wafers on pad __260____
12) # of wafers on carrier ______
13) Was there any vibration prior to the crash __NO____
14) Was there plenty of slurry (for step 1-5) or water (step 6-9) present on
the table __RINSE SEG______
15) Check step hight of the carrier from question #6 ____NO
16) Please note any other unusual circumstances:
17) Put this check sheet in CMP note #
|
9.58 | CMP.A1 Crash | SUBPAC::CLIFFORD | | Thu Apr 17 1997 17:11 | 67 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__X___ CMP.A2:_____
2) Time of incident:____3:45PM Thurday "C" Shift________
3) Name of Operations Technician:___Barry Clifford________
4) Recipe Name:_____PMD________
5) Recipe Step #:____??______
6) Time into step:___??______
7) Type of wafers that broke: PRODUCT:__2___ MONITOR:_____
8) If Product, give: LOT #:_JD1460_________ DEVICE #:__1039__________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:__X___ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:__NONE. Wafers continued to polish.__________
__Until dust noticed on polish table._________
______________________________________________
12) # of wafers on pad:__114_____
13) # of wafers on carrier:__416____
14) If Product, how many wafers in the lot were polished before the crash:_24__
15) Was the PRODUCT lot receiving: INITIAL POLISH:__X__ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:______
17) Were any "ASSISTS" recently logged prior to the crash: YES__X___ NO_____
If yes, what were the "ASSISTS" for:__Wafer not seating at left load_______
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__X__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X___ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
A 24 wafer lot was just touched up prior to running these two
send ahead wafers from this lot.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.59 | CMP.A2 | FABSIX::R_TRAN | | Fri Apr 25 1997 19:13 | 66 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:_____ CMP.A2:_X____
2) Time of incident:____4:30PM 4/25/97 "C" Shift________
3) Name of Operations Technician:___RICH TRAN________
4) Recipe Name:_____PMD________
5) Recipe Step #:____??______
6) Time into step:___??______
7) Type of wafers that broke: PRODUCT:__2___ MONITOR:_____
8) If Product, give: LOT #:_XD1292_________ DEVICE #:__TM69__________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:______ MQC:______
10) Which carrier lost the wafer: RIGHT:_____ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:__WAFER NOT FOUND ON ROBOT__________
__________
______________________________________________
12) # of wafers on pad:__128_____
13) # of wafers on carrier:_46____
14) If Product, how many wafers in the lot were polished before the crash:___
15) Was the PRODUCT lot receiving: INITIAL POLISH:____ or TOUCH UP:_____
16) If Monitors, how many monitors were polished before the crash:______
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO_____
If yes, what were the "ASSISTS" for:__Wafer not seating at left load_______
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:____
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:_____ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
ROBOT CRASHED INTO THE RIGHT SEND CASS.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.60 | crash on .a1 | FABSIX::B_CONNOLLY | | Mon May 12 1997 02:29 | 67 |
| REV. 2.0
12/9/97
This report to be filled out OPS, Equipment and Process together!!
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.A1:__X__ CMP.A2:_____
2) Time of incident:__11:30 PM______
3) Name of Operations Technician:_CONNOLLY______
4) Recipe Name:_NEWPAD_
5) Recipe Step #:_STEP 2__
6) Time into step:_8__
7) Type of wafers that broke: PRODUCT:_____ MONITOR:__X__
8) If Product, give: LOT #:__________ DEVICE #:____________
9) If Monitors, were they: PAD BREAKIN/EXERCISE:___X__ MQC:______
10) Which carrier lost the wafer: RIGHT:__X__ LEFT:_____
BOTH:_____ DON'T KNOW:_____
11) Alarms displayed by polisher:_____NONE_____________________________________
______________________________________________
______________________________________________
12) # of wafers on pad:__NEW__
13) # of wafers on carrier:_NEW_
14) If Product, how many wafers in the lot were polished before the crash:_NOT_
15) Was the PRODUCT lot receiving: INITIAL POLISH:_NOT_ or TOUCH UP:_NOT_
16) If Monitors, how many monitors were polished before the crash:__0___
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__X__
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__X__
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__X__ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
Pad had a chunk ripped out from crash.
21) Enter this form as a reply to NOTE #9 in the ASDG::CMP notesfile.
|
9.61 | CMP.B2 5-24-97 | FABSIX::B_NEWELL | | Sat May 24 1997 16:52 | 61 |
|
CMP.A1 & CMP.A2 WAFER BREAKAGE FORM
-----------------------------------
1) System: CMP.B2 __ ___
2) Time of incident15:20PM ___ 05-24-97
3) Name of Operations Technician:_ B_NEWELL_________
4) Recipe Name:__ BRK_IN
5) Recipe Step #:__ 4
6) Time into step:___ 4
7) Type of wafers that broke: EXERSIZE WAFERS
8) If Product, give: LOT #:____ ____ DEVICE #:__ ____
9) If Monitors, were they: PAD BREAKIN/EXERCISE:__YES __ __ __
10) Which carrier lost the wafer: RIGHT:__ ___ LEFT:__ ___
BOTH:_____ DON'T KNOW:_____X
11) Alarms displayed by polisher:________________________ None _______________
_____________________________________
_____________________________________
12) # of wafers on pad:__ 200 ____
13) # of wafers on carrier:__R NA/L NA __
14) If Product, how many wafers in the lot were polished before the crash:_ _
15) Was the PRODUCT lot receiving: INITIAL POLISH:_ __ or TOUCH UP:______
16) If Monitors, how many monitors were polished before the crash:__ 5 __
17) Were any "ASSISTS" recently logged prior to the crash: YES_____ NO__ x __
If yes, what were the "ASSISTS" for:_______________________________________
___________________________________________________________________________
18) On previous runs, were the carriers sticking to the pad at the end of
the polish cycle: YES:_____ NO:__ X __
19) Was there plenty of slurry (for step 1&2) or water (step 3) present on
the table: YES:__ x __ NO:_____
20) Please note any and all other unusual circumstances that were noticed
about the tool at the time of the crash or on any prior runs. No in-
formation is too trivial!!
21) Enter this form as a reply to NOTE #9 in the FABSIX::CMP notesfile.
|