T.R | Title | User | Personal Name | Date | Lines |
---|
793.1 | C-45,=Beech 18 ??? | NRPUR::FORAN | | Tue Dec 06 1988 14:34 | 4 |
| Tom, is that the military version of the Beech 18??? Should
make a nice RC scale, dont think I've ever seen or heard of one.
|
793.2 | | SA1794::TENEROWICZT | | Tue Dec 06 1988 14:46 | 14 |
| No, Pretty sure that it's the civilian designation. I'll verify
tonight. Yes she is a pretty bird.
Obviousley a twin, twin rudders,low wing,tail dragger. Was used
in the military for a number of things from passanger carrier to
light cargo to a bomber for the netherlands. This one that Jeff
and I will be building isn't a masters quality ship. Far from it.
Let alone if we were capable of building at that level. rather it's
a stand off scale ship that should (hopefully) prove to be a good
flyer and first twin. I'm hoping it will fall into the ranks of
a twin similar to the twin short kits offered by wing manufacturing.
The same style of ship.
Tom
|
793.3 | A full slate of projects... | FSTTOO::GINSTRUCTOR2 | | Wed Dec 07 1988 07:12 | 5 |
| Hey Tom,
another project? What happen to the P47, Flybaby(?), and that stick
40 you were modifying?
Dan Eaton
|
793.4 | | SA1794::TENEROWICZT | | Wed Dec 07 1988 07:36 | 18 |
| Well Dan, you should talk.........
The P47 is still on a back burner (way back) I want to make sure
that I have assembled everything necessary to build a first class
ship. Perhaps late spring will see it's beginning with a completion
for the following summer.
The FlyBaby is also on a back burner. I'd originally ment for this
to be the all inclusive scale subject (I have a soft spot for this
ship too) but facts are that I'd be giving points away.
The stick is still going strong. That for a catagory of our building
contest held in April. The fuse is app. 2/3 done. Hopefully I should
get to the wing at Christmas shut down. I have mounted an engine
in it.
The twin just came around at the right time. Update on the plans
to follow...
Tom
|
793.5 | | SA1794::TENEROWICZT | | Wed Dec 07 1988 07:48 | 19 |
| Well time for the update. To start things off I checked my SIG
cataloge and have found that they don't sell foam in a large enough
length for what I need.
Last night was not as long as the night before. I did however get
the wing plan drawn fronm a top view. This includes the aileron
detail, wing tip and the nacelle. The next task which will hopefully
be done tonight is ti crop the root and tip cutting templates for
the airfoil and then crop the wings cross section at the two nacelle
supports. after this I'll be able to complete the nacelle detail
and the landing gear design. Again this is a standoff ship so it
won't have retracts(bite you lip Al:-)).
Jeff, If all goes well tonight and tomorrow I might have a set of
plans ready to be copied on firday. I should be able to get them
out sat.. Wing cores to follow.
Tom
|
793.6 | Twinn Beech = C17???? | CSC32::M_ANTRY | | Fri Dec 09 1988 12:50 | 3 |
| This plane is more commonly refered to as a "Twin Beech" at least
by my old Skydiving Roomate, it is used quite a bit as a Jump plane.
I though the designator was C-17 but that dont sound right.
|
793.7 | | SA1794::TENEROWICZT | | Mon Dec 19 1988 07:31 | 20 |
| This past sat. my girl and I were watching TV, some sitcom about
this preacher. Anyways they took a chartered flight. Wouldn't you
know it was the Beech Twin that was shown flying.
If there is any interest in this, the plans are doen for now. That
is to say that they are done enough so that Jeff and I can start
cutting and glueing parts. I've worked out a materials list and
hope to cut the wings the week between Christmas and New Years.
Also I will be able to start the construction of the Nacelles,fuse
and tail.
Over the weekend I did some checking because I thought that the
vertical stab/rudder looked small. It turns out that the ship should
have 594 sq. inches of wing area. The vertical stab/rudder is 70
sq. inches and the horizontal stab is 126 sq inches. That gives
me about 11% vertical and 25% horizontal stab area in relation to
the wing. Should be plenty. To date Jeff hasn't received his copy
of the plan. I can't wait till he does. Wonder what I missed.
Tom
|
793.8 | 3-view wanted | WRASSE::FRIEDRICHS | Where's the snow?? | Mon Dec 19 1988 15:58 | 8 |
| Does anybody have a decent 3 view of a C-45... We are building
these for stand off scale, but it would be nice to have a 3-view.
If so, please send a copy to both Tom and I ..
thanks,
jeff
|
793.9 | | SA1794::TENEROWICZT | | Wed Dec 21 1988 10:28 | 26 |
| I spent last night on the living room floor looking over the C45
drawings in great detail. I know I'm the author of the plans but
what I tried to do was look at them with the eyes of a builder rather
than with the eyes of a designed. I came up with 16 different areas
that will need to be cleaned up.
If the ships do fly well,(and I'm sure thay will) my hope is to
submit the plan,photo's to one of the RC rags as a possible
construction article. To me the design has a lot of good things
going for it as a first twin. It has dual rudders that are in the
airstream of each engine. It has solid landing gear that won't
get ripped off. It has a good amount of wing area in 594 sq's.
It had good sized tail feathers, 25% of wing area for the horizontal
and 10% for the vertical. The engine size .25-,28 is ecconomical
and fuel efficient. Most of all it represents simple standard
construction techniques that all modelers use when they build a
single engined plane. I really hope that Jeff shows off the drawings
to the noters in his area. Fact is if anyone out there wants a copy
of the refined plans I'd be more that willing to send them to you
and grateful for any comments or suggestions.
Is anyone else interested in building a twin?
Tom
|
793.10 | I would like to give them a look, Tom! | BTO::NOYES | | Wed Dec 21 1988 10:59 | 14 |
|
Tom, I would be interested in getting a copy of your plans.
At this point in time, I am just starting out with a trainer, but
the idea of a twin does interest me. (It may be some time before
I would begin it as a project though....so if you are interested
in seeing it go together quickly, I'm not your man!)
I would certainly pass it around to the RC'rs here in Burlington,
and maybe someone else would be able to give instant feedback and
responses.
My mailstop is BTO....thanks!
Brian
|
793.11 | In need of a trainer twin... | FAUST::FAUST | | Wed Dec 21 1988 12:55 | 24 |
|
Tom,
I'd love to get a copy. I am in the process of building
a scale twin shrike, and really dont want to fly this as
my first twin. I bought it knowing that I may never fly
it after putting in all that time and money building it,
and getting it just right. Too much time and effort spent
to watch it go down due to lack experience with twins.
What I want to do is to build another twin, smaller, less
expensive, and put in just enough time to make it
flyable and look half way decent. Then I'll use it as a
'twin trainer' to get some time under my belt. Then,
maybe, someday, the shrike...
Thanks much...
Steve
LKG1-3/B14
P.S. If you need a contribution of copying the plans,
mail, etc, let me know...
|
793.12 | Busy enough this season but will be listening... | HANNAH::REITH | | Wed Dec 21 1988 13:48 | 8 |
| RE: .9
I made 2 aborted attempts at building a P-38 for twin Webra .20s and
have always wanted to try a twin. Do you think it would be too heavy
for .20s? You keep mentioning a foam wing, is there a reason why you
would chose foam over regular built up construction? I'll be interested
in seeing how you make out and maybe trying it next fall/winter
building season.
|
793.13 | | SA1794::TENEROWICZT | | Wed Dec 21 1988 14:04 | 17 |
|
I choose foam because the wings shape lends itself to the use of
a foam core. The wing is a simple dual taper. I have already considered
developing a built up rib wing. I hate the thought of croping all
of those ribs so I may take the easy way out and cut an additional
wing and then slice up the core at designated spacing to give me
the ribs crossections.
The design is for a 61.5 inch wing span and 594 sq. inches of wing
area. If your particular about the balsa uses I can see that it
could be built around 6-7 lbs and two .20's would be enough to fly
it. I don't think it would be any spectacular performer but it would
fly. Fire me off your mail stop and I'll get you a copy of the
plans. We'll shut down between Christmas and New Years so I should
get a chance to refine the plans.
Tom
|
793.14 | Time for another progress report?? | TYCHO::REITH | | Thu Jan 05 1989 14:21 | 8 |
| Re: .13
Late in the week after New Years... Are the cores cut? Engines mounted?
Plans copyrighted? Two weeks and no update. Have you flown it yet Tom?
Inquiring mind want to know...
;B')
|
793.15 | | SA1794::TENEROWICZT | | Fri Jan 06 1989 07:24 | 10 |
| Well, the week between christmas and new years was a disappointment.
I started coming down with something christmas evening and it lasted
all week. Got nothing done at all. This week I have run my two
Magnum 28's and ordered two fiberglass 4"cowls. Should cut the
cores with a couple of weeks. I do also have my wood from Balsa
USA.
Tom
|
793.16 | Whats the Latest? | WR2FOR::BEATTY_WI | | Thu Jan 26 1989 20:37 | 6 |
| Alright guys you got me going, I've ordered plans from RCM for a
Beech with twin O.S. 26 four strokes.
Whats the latest with your project?
Will
|
793.17 | | SA1794::TENEROWICZT | | Fri Jan 27 1989 07:02 | 6 |
| Lattest is I have all of the wood but none of the time. Won't
be cutting wing for a couple of months. I'm sending tracings of
the airfol templates to Jeff in the event he want to persue
cutting his own cores rather than wait.
Tom
|
793.18 | | SA1794::TENEROWICZT | | Mon Aug 14 1989 11:26 | 28 |
| Well a lot has happened since thst last note some 8 months ago.
Jeff's urgeing in another note seems to have revived this project.
Understand that I've completed a sport ship this past week and
am hedging starting a major project because I want to build a
competitive scale ship this winter so I've been trying to decide
what to do next. I don't want to start the scale project because
I'm not ready (documentation). I was going to start a scat cat to
get another sport ship ready for the winter but I think I can get
through with what I have. I was going to take out a half built 72"
bird but that looks like months of work so what to use as a filler
for a month or so...
What I figure is I can sheet the scat cat and the C45 wings together
in one night. I;ve sent a message to Jeff telling him if he can
come up with foam I'll cut his a set of cores of if he can come
up with foam enough for one core I'll go and design a built up wing.
Tonight I have a few things to do but maybe just maybe I'll start
tracing parts or go over my buddies and cut a set of cores.
Does anyone in DEC WORLD have access to RA90 packaging? After it's
been used? This packaging uses foam sized 15.5 x 3 x 35. Ideal for
cores. If you do have access contact me off line.
Tom
|
793.19 | | SA1794::TENEROWICZT | | Mon Aug 14 1989 13:13 | 28 |
| Help needed.
One of the issues with this design was that it utilized a foam core
wing. A few noters have inquired if I would design a built up wing.
One way to do this is to crop all of the ribs. NOT ME!! A second
choise and one I wouldn't mine doing would be to cut a foam core
and then slice it at the rib locations to generate templates for
each rib. I could do this but don't wish to sacrifice a good piece
of foam. So here's the help I need.
I have a shorted piece of foam some 21" liong that I could cut a
"stubby" wing from. All things kept the same I kow that contained
within this stubby wing would be the rib templates I'd need to design
the built up wing. However it's where to cut the wing I'm not sure
of. Is it correct to just take a ratio;
Full span Rib spacing
---------------- X --------------
Stubby span Y
Will this work?
Tom
|
793.20 | Ratio looks correct. | ROCK::MINER | Electric = No more glow-glop | Mon Aug 14 1989 14:07 | 3 |
| Yes Tom, that looks correct to me.
- Dan M.
|
793.21 | That should work | LEDS::WATT | | Mon Aug 14 1989 18:12 | 6 |
| Tom,
I also say that'll work fine. Your dimensions spanwise are more
critical by the same ratio so measure carefully.
Charlie
|
793.22 | | SA1794::TENEROWICZT | | Tue Aug 15 1989 08:37 | 20 |
| When I got home last night I had some time to myself so I took out
the calculator and did some figuring. I have the rib spacing all
layed out on my stubby wing.
Latter in the night I was able to get back into the hobby room and
started cutting parts.
The fuse formers are all cut from 1/4" balsa plywood. This is 1/8"
balsa sheet stock laminated up crossgrain. I was able to get all
of thhe inside formers (5) cut and sanded. I also got the four
nacelle sides and tank floors cut. The nacell sides are an internal
box structure to the nacelles. They are made from 1/4" balsa sheet.
I went on to install some 1/4" sq. stock for tank floor support
and installed the tank floors between the nacelle sides.
Today after work I'll be taking a trip to the hobby shop abd picking
up two 6 oz. sullivan slant tanks and two engine mounts. I hope
to get the firewalls cut and installed with engine mounts onto the
nacelle sides and finish cutting the fuse sides and doublers.
Tom
|
793.23 | | SA1794::TENEROWICZT | | Tue Aug 15 1989 12:15 | 31 |
| One point that Jeff had some questions on was the tail wheel assembly.
Think of it... you have two rudders out on the ends of the horizontal
stab. Great for rudder athority as they fall into the propwash but
how do you drive the tailwheel? I thought that I could run a second
pushrod or wire back to run this wheel exclusive from the one for
the rudders but that adds weight. SO........
Here's what I'm proposing.
To start the horizontal stab is a built up structure sheeted with
1/16 balsa. In the center of this stab there will be a 90 degree
bellcrank that is used to move the rudders. Obviously this would
be mounted on a plywood plate and what I've come up with is to
substitute a brass tube that would run from the top of the bellcrank
down through the fuse exiting the bottom of the fuse through another
plywood plate.. This tube would have a washer soldered to the top
to retain the bellcrank and a washer soldered to the bottom (outside)
to secure it there. this tube would serve as a baring surface for
the wire tailwheel and the attachment post for the bellcrank. The
tailwheel wire will pass through the tube from the bottom up to
the top and then be bent to slip into a hole in the bellcrank. A
washer is soldered to the wire at the bottom to support it on the
bottom of the fuse. In this way I think I'll get a free supporting
tailwheel wire that is actuated by the same input that will move
the rudders.
Everybody confused??
Tom
|
793.24 | Too much movement? | WRASSE::FRIEDRICHS | Never trust a premi! | Tue Aug 15 1989 14:37 | 17 |
| Tom,
I think I see what you are doing....
My biggest concern is the throw on the tail wheel. With your system,
a 20degree turn in the belcrank means a 20degree turn in the tail wheel
which seems like an awful lot.
The original has a free-wheeling tail wheel, which would be a bear to
use in the model. I think I am going to lock the tail wheel in place,
which would make it act more like a skid. If I get really brave, I
might try to make a system so that it can be locked for takeoffs and
landings but freewheeling while taxiing.
cheers,
jeff
|
793.25 | possible tailwheel mod? | TEKTRM::REITH | Jim Reith DTN 235-8459 HANNAH::REITH | Tue Aug 15 1989 14:45 | 7 |
| Sounds like a source of worry and repair from the constant beating it'll take
as a taildragger. Maybe a hatch or removable stab top for access ;^)
Actually if you did support it right you could slip a piece of large diameter
surgical tubing over the bellcrank and tail wheel arm WITHOUT it in a bellcrank
hole and it would get some shock relief for the rudder servo on crosswind
landings (torquing the tailwheel sideways) Sorta snug but forgiving?
|
793.26 | | SA1794::TENEROWICZT | | Wed Aug 16 1989 08:57 | 19 |
| OK, Last nights action...
Well to start things off I got out of here late and it was my night
to cook dinner so... the only saving grace being my girl is in
managementfor NYNEX and she's working a 7:00- 7:00 shift.
When I got home I was able to get the two nacelle firewalls and
the fuse wingsaddle doublers cut. After dinner and clean-up I was
able to put in some quality time. I got the engine mounts installed
onto the firewalls and have realized that with the Thunder Tiger
.25 I'm now going to use I've had to make a relief cut in the firewalls
for the mufflers. No problem though because I noticed this before
I glued the firewalls to the nacelles. Have to go to a meeting
To be Continued
Tom
|
793.27 | | SA1794::TENEROWICZT | | Wed Aug 16 1989 09:53 | 20 |
| To continue...
I got the firewalls glued to the narcelles. Then I cut out the fuse
sides and the vertical stabs/rudders. With all of this done I started
glueing parts together. I installed the horizontal stab doublers
and the corner tri stock. Glued the fuse wing saddle doublers **
and F3-F6. I then measured and joined the fuse at the rear.
I still need to cut out the nose former F1 and then I can start
to finish the nose of the fuse. One step to note is that the fuse
wing saddle doublers is not completely glued. From the nose to F3
I have omitted glue. My thought is to bend the doubler to F1 and
glue it followed by the fuse side. At that point I'll glue the doubler
to the fuse side. It's my hope that this will make this glueing
and forming operation a littel bit easier.
Tom
|
793.28 | Instructions | SA1794::TENEROWICZT | | Wed Aug 16 1989 12:15 | 133 |
| STANDOFF SCALE BEECH C45 TWIN
-----------------------------
The construction of the Beech Twin will be one of enjoyment
and pleasure if a few minor building deviations are followed.
To start I'd like to make a point about the design of the
Twin. It is a stand off scale version of the Beech Twin C45,AT7-AT11.
It is not exact scale nor was it even ment to be. If your intent is to
build an exact scale beech Twin this is not the bird for you. If however
you have always wanted to built a twin. A first twin that won't jump up
and bite you and had wished it would be a stand off scale twin to boot
then this is the bird for you. It is designed around the .25-.28 sized two
cycle glow power plants. Good luck and good flying.
Wing:
Construction of the wing follows the normal foam wing building
practices. To start you should lay out the location of the engine nacelles.
Next install the throttle cables. This should be done in such a way that the
servo end of the cable exits the top surface at the center cord of the wing.
The engine end exits on the bottom of the wing at the nacelle. You should
remove the foam from where the nacelle will fit.
The cores should then be sanded and sheeted with 1/16 balsa. You can
use what even method of glueing the sheet to the cores that you are
comfortable with. Some prefer epoxy,some contact cement. Whatever is your
preference what you should end up with is a sheeted set of wing cores with
the leading and trailing edges attached,shaped and sanded. Remove the 1/16"
sheeting and the leading edge stock from the Nacelle locations. The wing
tip is built up balsa wood which is carved into shape. Install of torque
rods and the ailerons. Joint the wings together using 30 minute exopy.
Note that 2.5" of dihedral under each wing tip is recommended. Next add
the plywood wing bolt support and the fiberglass arrow shaft hard points
to the wing. One bolt secures the wing in the front and two bolts in the
rear. Fiberglass the center section of the wing with 6 oz. glass cloth
and epoxy or resin. Put the wing aside until later.
Fuse:
The construction of the fuse will best be accomplished if first you
cut out all of the formers,the fuse sides and the fuse doublers. Glue the
horizontal stabs doubler in place. Make sure to make a right and a left side
of the fuse. Now very carefully glue the fuse wing doubler in place from
F3 rearward to F6. Keep the glue from the area of the doubler ahead of F3.
This is very important and will help in the bending of the fuse nose section
latter in the process. Next glue the 1/4" tri stock to the rear bottom of the
fuse sides. Install F3-F6. Note that these formers are cut from balsa plywood.
This material is made by crosslaminating 1/8" balsa sheet stock. With formers
F3-F6 in place install the balsa corners made from 1/4"sheet stock on the top
edges of the fuse from F3-F6. Next sand the 1/4" stock at an angle to
facilitate the installation of the 1/8" fuse top sheeting from F3-F6. Now is
the time to install F1. Dampen the inside surface of the fuse doublers and bend
them so that they contact F1. If one side bends less that the other dampen
the stiffer doubler until they both bend equally. Clamp the doublers to F1
and allow this to completely dry before trying to glue. Glue F1 to the doubler
and allow it to dry. After all has dried spread some glue on the doublers
outside surface and press the fuse side to the doubler. This will form the
completed fuse nose sides. Install F2 and sheet the top front nose section
with 1/4 " sheet stock. Install the cabin top block and the nose section.
Draw the fuse sides together and install the rear block. Note the the fuse
is as wide in the rear as the block is tall. Add the top rear corner 1/4" sheet
stock pieces and the 1/8"top sheet. Sand the nose block,rear block and the
fuse corners to shape and then hollow out the nose. Install the hardwood
wing mounts and the fuse is done for now. The push rod for the elevator should
exit the fuse threw the rear block. You may have to hollow out the block to
allow clearance for the elevator's control horn. Install the wing to the fuse
making sure that it is straight. Drill and secure the wing to the fuse. Build
the horizontal stab per plan and install the vertical stabs. Now it's time
to work on the rudder linkages and tailwheel assembly.
Begin by soldering a washer to the top of the brass baring tube.
This tube is used to secure the 90 degree rudder bellcrank and also allow
the tailwheel wire to pass from the bellcrank to the bottom of the fuse.
With the wing installed, align the horizontal stab and glue it in place.
Slide the 90 degree bellcrank onto the brass tube and follow with another
washer. This washer stays free floating. Drop this assembly down through the
drilled hole in the ply plate of the stab. The tube should extend down below
the fuse sides by app. 1/4". While holding this assemble slide the bottom
plywood plate over the tube and up until it's in place on the bottom of the
fuse. Align and glue this plate to the bottom of the fuse. Now solder a washer
to the bottom of the tube. This needs to be as tight a fit as is possible.
This secures the bellcrank in place. You can now install the rudders and
the rudder control linkages within the horizontal stab. Make sure that you
also install the rudder pushrod from the servo location to the 90 degree
bellcrank. The next operation is the tailwheel wire. This is made from
3/32 nds wire. See the plan and bend the top of the wire only. Drop the
wire down from the top through the brass tube and engage the little tounge
with the 90 degree bellcrank. Put a drop of glue on the wire to bellcrank
attachment and allow to dry. Turn the fuse over and side a piece of paper
over the wire. Now slide a washer onto the wire and solder. Make sure there
is no play up and down on the tailwheel wire. If any play exists resolder.
Pull out the paper. This paper will serve in keeping the brass tube/wire
from being soldered. Bend the wire rearward and install the tailwheel.
Sheet the top of the horizontal stab. Install the soft balsa block on the
top of the horizontal stab. Sand the block to shape. Now crossgrain sheet
the bottom of the fuse with 1/8"balsa sheet stock.
Nacelles:
Assembly and installation of the nacelles is a simple task. Don't let
it scare you. Each nacelle is made up of some simple parts. To start glue
the 1/8" balsa tank floor crossgrained between the two 1/4" balsa nacelle
supports. Install the 1/8" ply landing gear supports to sides of the nacelle
supports under the tank floor. Add 1/4" tri stock between the top surface of
the tank floor and the nacelle supports. Install the 1/4" ply firewall. Make
sure that it is centered. Add the 3/8" tri stock between the nacelle supports
and the firewall. Now drill the firewall for the engine mount prefered.
Install the landing gear rear grooved block and the nacelle is ready for
installation. Make both nacelles and have them both ready for installation.
Block up the fuse with the wing installed and set the wing at +1
degree of incedence measured at close to the fuse as possible. this is
important because if the fing cor is cut correctly some wash out should be
automaticly cut into the cores. measureing at the tip would give an incorrect
set up for the next step. Now slide the nacelle in place making sure that the
rear most top corner of the nacelle support is flush with the top of the
sheeted wings top surface. Use a pin to make sure that this corner doesn't
move. Using a square adjust the nacelle until the firewall is square with the
table. Mark the location of the nacelle supports in relation to the wings
sheeting with a pen. Remove the pins and using epoxy, glue the nacelle to the
wing. Reenforce the nacelle support joint to the wing sheeting using fiberglass
cloth and epoxy. Install the landing gear and the doors. Sheet the bottom
of the nacelle with 1/8" x 1/4" sticks. Note that where the landing gear
exits the nacelle there should be a square cut out. Install the rear bottom
balsa block. Now turn the wing over and install the tank. The nacelle was
designed to fit a standard sullivan 6oz. tank. Sheet the top of the nacelle
with 1/8" x 1/4" balsa, add the rear top balsa block and the nacelle is
complete.
Finish
At this point the ship is ready for a final sanding. Before you
begin the finishing operation cut and fit the clear plastic wingscreen.
Now finish the plane whatever way you like. I'm planning on using paper and
paint. Perhaps a yellow top view with a sky blue bottom. I saw a ship like
this with british markings. Maybe some invasion stripes of something else.
|
793.29 | | SA1794::TENEROWICZT | | Thu Aug 17 1989 08:39 | 17 |
| Last night didn't net to much progress. I had a golf match followed
by my monthly club meeting so I didn't get into the shop until 10:00.
I did get the horizontal stab framed.
I've make some plans to cut my cores so maybe by the end of the
weekend I'll have me a sheeted set ready for some intense work.
Tonight I'll get the horizontal stab sheeted on the bottom and
possible the top of the fuse. I still need to cut F1 the front most
former. Talking to Jeff yesterday we've decided to change the plan
slightly. Originally the plan called for F1 to be butt glued to
the ends of the fuse sides/doublers. We didn't think this was a
good joint so I'll be cutting back the doubler by 1/8" and recessing
the fuse side into F1. I should also butt glue the 1/16 sheeting
in preperation for the wing cores.
Tom
|
793.30 | Go tom go! | WRASSE::FRIEDRICHS | Never trust a premi! | Thu Aug 17 1989 13:05 | 19 |
| Tom sure is going like gang busters!!!
I am a little farther behind...
I may have found some foam out in Colorado - in the RA90 support group.
Hopefully they will be sending the foam to Tom this week. I also am
putting togther my balsa order to go out today.
Then, I'm afraid it is wait a week or so until all of the materials
start to show up.
I hope to get a good start on it, but I will be very lucky to fly it by
this winter.
anyone else want to join us so we can make a whole air wing out of it??
cheers,
jeff
|
793.31 | | SA1794::TENEROWICZT | | Thu Aug 17 1989 13:49 | 47 |
| To date this is a partial list of materials used within the
construction of the C45 project.
MATERIALS LIST
----------------
Qty Description Note(s)
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15 1/16 x 3 x 30 sheet balsa
3 1/4 x 4 x 48 " "
14 1/8 x 3 x 48 " "
2 1/2 x 3 x 36 " "
2 1/2 x 3/8 x 36 stick balsa
3 3/8 x 3/8 x 36 " "
20 1/4 x 1/8 x 36 " "
4 1/2 x 1/4 x 36 " "
2 1 1/2 x 36 trailing edge balsa
2 5" x 5" x 1/4" Plywood
1 Landing gear block
1 8" x 8" x 1/8" Plywood
1 Mylar (windshield)
1 1/8" Music wire
1 1/8" I.D. Brass tubing
1 3/32" Music wire
1 1/2" x 1/2" x 12" maple (wing hold down)
2 Pkgs. 6/32x 3/4" bolts
2 Pkgs. 6/32 blind "T" nuts
2 Engine mounts
2 6 oz. Sullivan Round Tanks
1 Pkg. 90 degree bellcranks
1 1" Tailwheel
2 3" Main Wheels
8 Threaded Pushrod ends
1 Pkg. Control Horns
2 Pkgs Landing Gear straps
1 Pkg. 1/4-20 x 3" Wing Bolts
1 Pkg. 1/4-20 x 1" Wing Bolts
2 Pkgs. # 6 Wood screws
1 Pkg. 40 size aileron torque rods
1 Pkg. Throttle cable
|
793.32 | | SA1794::TENEROWICZT | | Mon Aug 21 1989 10:45 | 14 |
|
OK, This weekend wasn't spend entirely on completing this project.
I now have the entire top section speeted and shaped. The block
that forms the roof of the cockpit and the nose block. One point
I will change on the plans is to make F1 out of 1/8" balsa plywood.
It will help in the shaping operation. I hope tonight to finally
get to my buddies house to cut the foam cores. This has to happen
this week. I'll also get the wing mounting blocks installed. I have
to wait for the wing before I install the norizontal stab.
I did order cowls. They'll be coming from Fiberglass Masters
4.5 dia. x 3 for 8.00 a piece.
Tom
|
793.33 | | SA1794::TENEROWICZT | | Fri Aug 25 1989 10:20 | 22 |
| OK it's update time.
This week has been slow with Honey doo items filling most of
my free time. I did however take off last night and get one set
of wing cores cut. A little about the wing. I've tried to optimize
the stability of the wing by doing everything I know of. The center
cord is a semetrical 75/25 airfoil. This means that 75% of the
cross sectional area of the airfoil is above the airfoils center
line. The remaining 25% is below. The tip rib is a fully semetrical
20% thick airfoil with 3/16" of washout cut into the cord. This
is done to allow the tip to still be flying when the center of the
wing is stalled. Wing area is 594 sq inches.
We measured the fuse last night. Now persently the fuse is built
and sheeted on the top with a block making up the top of the cabin
and a block shaped at the nose. the Cabin floor is installed. It
weight 6.5 OZ. Hopefully today will be a short day. I should get
the cores cut out to accept the nacelles and the throttle wires
installed. If all goes well I should get the cores sheeted this
weekend.
Tom
|
793.34 | | SA1794::TENEROWICZT | | Tue Aug 29 1989 13:35 | 19 |
|
Well, This weekend wasn't fruitful. I did get a package from Fiberglass
masters with two cowls in it. I spent most of the weekend at a wake
for my brothers Mother in Law. Oh well...
Hopefully tonight will see a return to the building of the C45.
I have the cores all cut so I quess the next steps are to locate
the nacelles and install the throttle wire. I plan to go to the
hobby store today and get some Epoxy for the sheeting. I might try
a new 3M product that is a spary but is supposed to solidify rather
than be like contact cement. We'll see. I haven't seen and foam
from Jeff so I'm still waiting on this.
Jeff, What's your status??
Tom
|
793.35 | Why not Sorgum? | CTD024::TAVARES | John -- Stay low, keep moving | Tue Aug 29 1989 15:55 | 3 |
| Tom, why don't you use Southern's Sorgum for the sheeting? I'm
sure you know about it, and I can't imagine anything better for
the job.
|
793.36 | | SA1794::TENEROWICZT | | Wed Aug 30 1989 09:13 | 6 |
| John. It's dependent on what you consider "Good". See "Wing sheeting
with epoxy" for my views...
Tom
|
793.37 | And he's off... | WRASSE::FRIEDRICHS | Never trust a premi! | Wed Aug 30 1989 10:17 | 15 |
| Well, I'm afraid I still don't have the foam, but I have a number of
local F.S. people looking and even some people in Colorado RA90
support/development. That seems most likely, although my contact
appears to be on vacation...
The balsa arrived yesterday from Balsa-USA. After a short scramble to
re-locate the plans (my wife hid them on me in the darndest place...
in the filing cabinet under "R/C - Projects"!! The nerve!!) I started
to get things organized to start building the fuse...
A slower start, but I have started!
cheers,
jeff
|
793.38 | | SA1794::TENEROWICZT | | Wed Aug 30 1989 11:59 | 38 |
| Jeff before you get started I want to list a few items/details I'll
be changing on the plan.
1) F1 is called out for as a plywood !/8" former. Make this
out of 1/8"balsawood plywood.
2) The nose sheeting between F1 and F2 is called out as 1/8"balsa.
Make this 1/4" and sand to proper shape. This give an added margin.
3, Along the top edge of the fuse side laminate a 1/8 x 1/4" balsa
stringer to help support the glueing of the top fuse wide to the
top fuse sheeting.
4) Make the main landing gear out of 1/8" music wire as apposed
to the 5/32nds called out on the plan. This way an 1/8"ID brass
tube can be used which comes out as 5/32nds OD.
5) Add a cockpit floor made from 1/16 balsa.
Last night was a cleaning night. I completely cleared off the bench
and vacummed the entire room. Boy what sanding dust. I then spent
an hour putting together a little 49.5"span low wing ARF called
a SKYDANCER. It has an OS40 FSR in it. Boy it should go. Tonight
I'll get the throttle cables installed and set the wings up with
sheeting. Then it's on to the fuse adding the wing mount blocks
and the horizontal stab. I've got an idea for a fixture for setting
up the stab that I might try... Later.
Tom
|
793.39 | | SA1794::TENEROWICZT | | Wed Sep 06 1989 08:42 | 19 |
|
Last night was spent working working on the wing. I layed out
the nacelle locations on the cores and removed this section of the
foam. I then fit the nacelles into the opening to check. Looks good
so far. Next was to locate the throttle cables. This drzwn in I
cut the slots on the surfaces with an Exacto knife. The channel
from the bottom of the wing to the tops was done using an 1/8"
music wire. To tack glue the plastic throttle jackets I used
ZAP "Z" Foamer. It's a foam primer. It worked great. When I got
home I had butt glued the sheeting so now it was ready and I proceeded
to sheet the cores using epoxy.
This morning I checked the cores. they looked great. Tonight leading
and trailing edges and wing mounting blocks in the fuse. Maybe even
some wing tip work.
Tom
|
793.40 | | SA1794::TENEROWICZT | | Thu Sep 14 1989 11:44 | 23 |
| OK, update.....
When I checked the cores a second time I found that one of the
gallon jugs of water was leaking and one set of sheeting had badly
warped. So I cut another core and sheeted it. Tuesday I trimmed
the sheeting on the cores and removed the sheeting from the
nacelle locations. Last night I glued the leading and trailing
edges to the sheeted cores. Latter when it was dry I carved the
edges into shape. Today i have to pick up some sandpaper and
give each core a complete sanding. I'm hoping to have the major
part of the construction done by this coming wednesday so that I
can bring it to my clubs meeting.
I'm getting increasingly concerned about balance and have opted
for a built up horizontal stab without any sheeting. Also some
lightening hole will be cut into the vertical stabs and rudders.
I've also planned to install a 1200ma battery pack up against the
nose former. I figure if weight is required then it might as
well be useful weight.
Tom
|
793.41 | | HEFTY::TENEROWICZT | | Mon Sep 18 1989 10:38 | 19 |
| Over the weekend I did some checking. I pinned the wing and tail
onto the fuse and pinned the nacelles on the wing. I then installed
the engines and set a 1200 ma battery pack on the nose app. where
it will be. Note that presently the tail is a built up horizontal
with 1/16 sheeting on the bottom and solid 1/4" verticals and rudders.
When I picked it up it actually was nose heavy. This was a relief.
Knowing this I'm now going to stay wit the original design of a
sheeted horizontal stab.
During the weekend I cut the plywood wing tip forms and laminated
the balsa to them. Installed them on the wing, shaped and rough
sanded them. I also installed the wing hold down maple blocks.
Tonight I should install the wing onto the fase and complete the
wings center section fiberglasing.
Tom
|
793.42 | | HEFTY::TENEROWICZT | | Wed Sep 20 1989 10:52 | 37 |
| The last two nights were pretty good.
I've installed the hard points and plywood reenforcements to the
wing and drilled/bolted the wingto the fuse. More latter.
Last night I worked installing the nacelles and the tail. This went
rather easily. I blocked up the fuse and set the wing at 2 degrees
positive. I then installed the nacelles and set them square to the
table. I marked their locations, removed them and epoxied them into
the wing. I then went to the tail and set that level and square
to the center line of the use. Also the tailwheel is done. Works
quite well.
OK about the hardpoints. When a foam wing is used it's important
that a "hardpoint" be installed into the wing to keep it from crushing
when the bolt is tightened. Most times a 1" dowl in cut and glued
into the wing and a 1/4" hole drilled threw the dowl to accept the
bolt. I've been using the fiberglas arrow shafts in recent designs.
It has a 1/4" ID and serves to eliminate the crushing. Drilling
the hole has however always been a problem. The other night I tried
something different and it worked mint. I took a section of the
fiberglas tube and using my dremmel belt sander sanded a slight
bevel into the end of the tube. This was then installed into my
drillpress. It worked like a champ. It drilled the holes and cored
the foam out at the same time. Remember to support the bottom sheeting
with another thick piece of balsa. The foam inside the hole came
out smooth like cut by a hot wire.It cuts threw balsa sheeting and
foam at the same time. Id say it "Burns threw rether than cuts but
it does work great. Try it next time a foam/balsa wing needs
hardpoints. After the installation if the hardpoints a plywood
piece is glued to the outside of the wing to distribute the load
from the head of the bolt. To drill out the hole you use a 1/4"
drill down threw the fiberglas rod. after the ply is glued.
Tom
|
793.43 | | SA1794::TENEROWICZT | | Thu Sep 21 1989 09:13 | 10 |
| Hello Again.
Last night's activity was short. I had dinner to make and a club
meeting to attend so the only progress was to sheet the bottom
of the fuse. Tonight I hope to install the tanks, landing gear
plywood supports and sheet the top of the horizontal stab.
Tom
|
793.44 | | SA1794::TENEROWICZT | | Wed Sep 27 1989 09:15 | 33 |
| Last night I got back into the shop and actually worked on the Beech.
Boy I hope the telephone strike is over soon.....
Anyways I sheeted the top of the horizontal stab abd installed
(temporarily) one rudder to make sure the linkages worked. They
did. Rather neatly!! After the I cut and sanded the top fuse
filler block that tapers the top of the fuse down into the
horizontal stab.
I've abandoned the "thru the bellcrank" tailwheel. I didn't realize
that actuating the tailwheel this way would give me right tailwheel
and left rudder. My blunder. So I was forced to come up with some
other ideas. I had contemplated using a free wheeling tailwheel
but I really wanted some stearing. What I came up with is a tailwheel
that is screwed to the bottom ply plate made from a new Dubro
tailwheel bracket. It's significant because the Dubro bracket has
a recess molder into it where the wire exits at the top. This allowed
me to put a right angle bend in the wire and solder on a small length
of brass tubing. The end of the tubing being flattened to accept
a clevis.
After this I went to the wing. I had made the two tanks up weeks
ago so I installed them last night. The fit was perfect with just
enough room for a little bit if foam. That's it..
Hopefully tonight I'll get to the main gear fabrication and
installation.
Latter
Tom
|
793.45 | spawn | SA1794::TENEROWICZT | | Mon Oct 02 1989 11:27 | 8 |
| Oner the weekend I got the tops of each nacelle sheeted with 1/8
x 1/4"balsa sticks. This has been sanded smooth. I'm having a problem
locating a wire bender. Hopefully this week will see the assemble
and installation of the main gear. After that It's radio installation
time to check everything and then on to finish.
Tom
|
793.46 | | SA1794::TENEROWICZT | | Thu Oct 05 1989 13:46 | 10 |
| Last night I completed fabrication the main landing gear. I have
to stop and pick us some copper wire tonight to solder the rear
support to the main strut. Tonight I'd like to install the bottom
strip sheeting. Other than that the nacelle rear blocks will be
the only items left. Looks like I could start papering the fuse
or wing this sunday. Maybe. If i get my aunts front steps done.
Always somethin to do...
Latter Tom
|
793.47 | | SA1794::TENEROWICZT | | Thu Feb 08 1990 07:00 | 25 |
| Well, It's been four months since any reply. Nothings happened in
that time. The beech had been shelved so work coulf progress on
a number of projects. Two choppers a Quicky and a 90% built pattern
ship later and the beech is in the picture again.
One chopper is being set aside for Radio frequency change. The
second is in test flights and the quicky is finished. pattern bird
is in holding pattern until I make a drill guide for bolting on
the wing. Something I've ment to do for a number of years but
hadn't.
I took the beech down last night and found that one of the rudders
was missing. I've kept trash boxes below where I stored the beech
so it probably got nocked off once and is by now in the land fill.
So a new rudder was fabricated and fitted to the vertical stab.
Next the wing was fiberglased in it's center section and called
it a night.
Jeff has finally got his cores( or will have them tonight UPS).
He says he hasn't been doing any building of late but hopes this
will get him rolling again. Jeff, How about the pair of ships at
the Spring DECRCM Fly-In??
Tom
|
793.48 | Progress to report! | WRASSE::FRIEDRICHS | Brand New Private Pilot | Mon Dec 03 1990 14:49 | 34 |
| Well, let's see... It has been 2 years since Tom originally put the
plans together, and it has been at least 8 months since an update has
been given...
My C45 is actually proceeding at a reasonable pace right now. The
fuse is virtually completed, awaiting filling and sanding. The wing
halves are joined and the flaps and ailerons are hinged. All of the
"through the wing" work has been done (aileron servo wires, throttle
cables, and zip cord for the on board glow starter.
The nacelles are mounted.. What a pain that was getting them to
line up and be square and have the right incidence! They are going
to be reinforced with fiberglass this week, then I can start sheeting
the nacelles.
I was very surprised at how much weight the nacelles added, even
without the glass and engines... Oh well, we shall see how it goes.
I am working on the landing gear also (actually, Al Ryder is bending it
for me!).
With the wing on and the rudders pinned in place, it is really starting
to look like a real plane! I expect it to be ready for paint by this
spring (post skiing) spray painting sessions. I even found a full
scale C45 10 miles away that I might copy for the color scheme!
Tom, in your plans, it looks like the sheeting on the nacelles is
attached permanantly... Did you make any provision for being able to
get at the fuel tanks if, lets say, you need to replace the fuel line??
I am thinking I might make mine detachable...
cheers,
jeff
|
793.49 | | SA1794::TENEROWICZT | | Tue Dec 04 1990 07:47 | 13 |
|
Jeff,
I made no provisions. I suppose one could tack glue
the sticks at the firewall and then remove them to make a hatch.
I haven't worked on my C45 for a while now but you are catching
up. When you have the nacelles sheeted and the gear installed we'll
be even.
I'm planning a yellow bird with a sky blue bottom.
I think I'll install some british markings.
Tom
|
793.50 | | WRASSE::FRIEDRICHS | Brand New Private Pilot | Wed Dec 12 1990 11:59 | 11 |
| Tom,
Are you using landing gear as per the plan?? After a discussion with
Al Ryder in which we discussed how the landing gear will hold up
under side forces on landing, I have decided to try to put hardwood
blocks in the nacelles. The struts will be kept in place by virtue of
the rear brace.
Comments?
jeff
|
793.51 | | SA1794::TENEROWICZT | | Tue Jul 23 1991 08:03 | 40 |
|
IT's been quite a time since any updates have been posted. In another
note I'm just about finishing up another pattern bird and am looking at
what will be the next project. I could build the Enforcer chopper
kit I've has since late spring, or possible the Dragon Lady I've had
my eye on, Or finish up the two gliders I started in the spring. I
think however I'll go and finish the oldest project I have. That being
the C45. To this end I called up Indy RC three weeks ago when I
recieved their flier in the mail and noticed they had Brat engines as
a close out. They were already sold out. I then opted for a pair
of Royal 25's from a different source. I should begin the final stages
of construction this weekend. I only need to fit the engines, cowl,
radio, ailerons, elevator and fiberglas the wing to be ready for
covering. as noter in the past this plane will ge a simple monocote
covering job with yellow fins and fuse sides/top and wing top. The
underside will be sky blue monocote and some detail will be added
using an ink pen and some decals. I'll probably paint the cowls some
solid color opting not to paint the bottom side with sky blue as that
would require me to go out and get a can of paint I most likely
wouldn't use again.
In thinking over the plans I've thought that I'd do a couple of thinks
differently if I was to ever build a second example. Firstly I'd opt
for a 100% cable driven rudder set-up. I'd also change the former F1
from 1/8" plywood to a 1/4" bals laminated former. The only other
change would be to install an 1/8" plywood tank floor on the bottom of
the nacelles and then two gear blocks th hold the main gear. I had
thought that the main gear on a C45 was similar to a B17's with dual
struts. I've found this not to be the case. Henceforth I'd design the
mains as a single strut that was anchored behind the firewall of the
nacelle. Perhaps there will be a rev B print/prototype for this bird.
That is if someone else was to build one. Actually I've thought that
a twin 60 sized C45 would be just the right size. Probably 75-80 inches
in span.
Tom
P.S. look for further updates in the weeks ahead:-)
|
793.52 | Hanger bruised, but solid | ZENDIA::REITH | Jim Reith DTN 226-6102 - LTN2-1/F02 | Tue Jul 23 1991 08:32 | 14 |
| Looks like we're on the same wavelength again. This past couple of
weeks have seen me putting the finishing touches on my old Dave Platt
Spitfire. The plane was built 15+ years ago over a 15 month period.
This was back in the days when I only broght a plane home intact if the
engine wouldn't start. I never had the courage to try to fly it but
bought a ST .75 last Xmas with the intent of trying (and broke it in on
my Panic 8^) and I'm hoping to fly it the first weekend in August with
my parents present before they head back to Florida. The control rods
are being replaced and the nose reworked to fit the bigger engine and I
should be in good shape in time. This definitely qualifies as the
longest standing R/C project I have in the queue 8^)
Yes, Ajai, it did take me 15 months of evenings to build a plane once
8^)
|
793.53 | Work on mine will begin after Oshkosh! | N25480::FRIEDRICHS | Keep'm straight n level | Tue Jul 23 1991 10:05 | 30 |
| OK!
Funny, I am just clearig the bench after building (2) Eindeckers side
by side (Yes Jim, they finally got built.. They are ready for the
first test flight!) My next project in line is to finish up my
C-45 too!
I guess I am at about the same point as Tom... I have already fitted
the engines, control linkages, and tanks. However I have not finished
sheeting the nacelles. Once I do that, it will be ready for an all
over sanding and filling (a bit of hangar rash from the last 1+ year!).
I am planning on using epoxy/fiberglass on the whole thing. I'll have
to be careful not to pick up too much weight..
Speaking of weight, it is weird... This is the first twin I have
built. Every time I pick up the wing, I think to myself, "this brick
will never fly", but then I pick up the fuse and say "hey, maybe it
will!"
Anyways, I have managed to stay away from Jim Cavanaugh's and I have
been building at a pretty good clip this year (for me at least). If
I manage to keep my Eindeckers in one piece, I hope to test fly the
C-45 this fall.
Tom, any clue as to how this is going to balance out yet??
Cheers,
jeff
|
793.54 | Oh no! Not the dreaded 1st test flight! | ZENDIA::REITH | Jim Reith DTN 226-6102 - LTN2-1/F02 | Tue Jul 23 1991 10:28 | 4 |
| Jeff,
I thought the reason we cut 24 Eindecker wing cores was so that you
COULD test fly them before Spetember 8^) 8^) 8^)
|
793.55 | | SA1794::TENEROWICZT | | Tue Jul 23 1991 10:57 | 31 |
| Jeff,
Are you asking where the CG is? I understand what you mean about
weight but when you stop and think that you have two engines and all of
their supporting hardware on the wing it gives you a better
understanding as to why the wing weights what it does. I did try and
keep the fuse light for that exact reason. If I were to make another
set of nacelles I'd opt for 1/4" balsa sides with two 5/32nds gear
blocks mounted at the bottom of these sides. The front block would fit
adjacent to the firewall and the bottom of the nacell sides. The other
block would be app. 2" behind the firewall glued to the bottom of the
nacelle sides. The main gear would be a modified nose gear with the
top bent so that the gear enters the nacelle at the rear block and then
extends forward to the front block. This would lighten up the
nacelle by reducing the amount of wire used in the gear and by
eliminating the fuel tank floor. The top of the blocks would act as
the fuel tank floor. Maybe go to 1/8" firewalls also but there is a
certain amount of weight that cannot be reduced. I'd change the rudder
control set-up by driving two cables off of the bellcrank and exiting
the cables from the bottom of the horizontal stab to a normal control
horn mounted on the rudder. I'm interested in what they do weight when
finished. I'd guess that the present design could be lightened up by
1/2 to 3/4" lbs. without any reduction in strength.
Tom
P.S. I hope to fly mine within three weeks.
|