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Conference vmszoo::rc

Title:Welcome To The Radio Control Conference
Notice:dir's in 11, who's who in 4, sales in 6, auctions 19
Moderator:VMSSG::FRIEDRICHS
Created:Tue Jan 13 1987
Last Modified:Thu Jun 05 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1706
Total number of notes:27193

523.0. "the TAIL end of things; hinges and wheels" by BSS::TAVARES (John -- Stay low, keep moving) Fri Apr 29 1988 17:20

Came across a problem last nite that I need help with.  I'm
hanging the rudder on my Tutor.  The fin and rudder is built up
of 1/8 in balsa.  The rudder post is made up of a piece of 1/8 x
1/2 inch balsa, and I'm using Klett type hinges (the kind that
look like common butterfly hinges).  There are 3 hinges on the
rudder post and one that hooks into a piece of balsa on the fuse,
I think you call it a tail post.  (Why do I want to call it the
stern post?). 

Anyway, the problem is that when the rudder is wiggled, it warps
the fin one way and another.  Obviously, its because the tail
post is not perfectly in line with the rudder post. I've fooled
with it for a couple of hours now, trying this thing and that,
but haven't figured out how to get everything to line up so the
rudder flops loosely without warping the fin.  Got it very close,
but so far no cigar. 

So what's the trick?  I haven't run into this one before because
this is my first model that has a hinge on the tail post.  I know
what I'll do next model.  I'll extend the rudder post in one
piece all the way to the lower hinge, then mortise it into the
tail post and stab hinge piece.  But I don't want to rebuild the
rudder if there's another way for now.

BTW--The Tutor fuse is built mainly of foamcore board.  I've
gotta say that I'm less than impressed with this stuff.  It
cannot be glued with anything but titebond, attracts sticky junk
and glue like a magnet, scuffs easily, and is heavy at 10-ll lbs
per cubic foot to boot.  The worst part is it scuffing while
sanding adjacent parts to fair.  I'll gladly take suggestions on
how I can prepare this surface for Coverrite.  Right now, I'm
inclined to give it a coating of 50% Nitrate with cornstarch and
rub it down with #220.  Next time I'll use corrugated cardboard;
at least it only weighs 7-8 lbs/cu ft.  
T.RTitleUserPersonal
Name
DateLines
523.10counter-balanced rudder illustrationSPKALI::THOMASFri Feb 20 1987 09:1726
    Kay,
    	What I think Dan is talking about is that some rudders have
    a part of thrie surface area forward of the hinge line.
    
    
    		/----|
     Counter   /     |
     Balance->/      |
    	     /___    |
    Vertical/    |   |<--Rudder
    Stab-->/     |   |
          /      |   |
    -------------|   |
      Fuse       |   |
                 |   /
    _____________|__/
                 ^
                 |
            Hinge Line
    	I hope the picture shows how some of the surface area can be
    in front of the hinge line.  This area acts to balance the pressure
    that the servos see when they try and deflect the surface. The forward
    movement of the plane act to help the deflection and the return
    of the surface.
    
    						Tom
523.1TRY IT, YOULL LIKE ITPNO::CASEYATHE DESERT RAT (I-RC-AV8)Fri Apr 29 1988 18:2129
    John,
    
    The problem you're seeing isn't uncommon to models with thin-sheet
    surfaces.  Years back, I had a gorgeous (if I do say myself) little
    Goldberg 1/2-A Skylane which exhibited the same behavior.  Like
    you, I tried _everything_ I could think of to rectify the situation
    but the crux of the problem was the fin was just too thin.  The
    best I could do was minimize the flex as much as possible and forget
    about it.
    
    Know what?  It didn't affect flight in the least and was totally
    invisible on a low pass at 65mph as viewed from the back of a galloping
    horse.  My advise is to reduce the flex to a minimum and forget
    it.
    
    As to foam-board, corrugated cardboard, etc.; theres this remarkable
    new modeling material on the market that is completely friendly
    and perfectly suited to modeling useage.  It has one of the highest
    strength-to-weight ratios known, readily accepts almost any/all
    glues, coverings, finishing materials etc. and is fun/easy to work
    with to boot.  I LOVE IT!!  It's called _Balsa Wood_, you ought
    to try it.  ;B^}  I think you'd throw rocks at all these second-rate
    balsa-substitutes that are around.   

      |
      | |      00	 Adios,      Al
    |_|_|      ( >o
      |    Z__(O_\_	(The Desert Rat)

523.2GIDDAY::CHADDGo Fast; Turn LeftFri Apr 29 1988 19:3921
John,

As you are using three hinges I would suggest the problem is caused by the 
hinges not being exactly aligned on the rudder or tail post or both.

No great problem, just increase the size of the slots and chamfer the outer 
part (see fig). This is going to give you a very sloppy rudder that virtually 
falls out but moves freely. To tidy things up use a hypodermic to inject some 
PVA glue into the rudder and tail post hinge slots, cover with sticky tape (the 
office variety); cut a slot with your exacto knife; insert hinges; pin the 
hinges; and wait for it all to dry. The tape keeps the PVA in the slot, if the 
glue gets into the plastic hinge it does not matter, however if it actually 
joins the balsa parts together you will never successfully separate it.

	 |       |
	 |  _|_  | <---- Fin
	 +-/ | \-+
             O    <------ Hinge
	 /-\_|_/-\
	/    |    \ <---- Rudder
	|         |
523.4PVA = Carpenters glueGIDDAY::CHADDGo Fast; Turn LeftSat Apr 30 1988 17:5611
Al,

PVA is a white or sometimes off white to yellow carpenters or woodworking
adhesive that is water based yet when it is dry it is water proof. It is
definitely not a silicone adhesive. 

It sticks like shit to wood but will not stick to plastics. I use it to stiffen
up worn hinge slots. Some people use it for building but I think it is too
heavy and takes too long to set. 

John.
523.5CLOSUS::TAVARESJohn -- Stay low, keep movingMon May 02 1988 11:3525
Thanks for the info, John.  The PVA you refer to is called
aliphatic (sp) resin here, the most common example is Titebond.
Sometimes Elmer's is referred to as an aliphatic, but its not.
Yes indeed, it does stick.

I've tried your method to a certain extent, by making the slots
for the hinge longer and adjusting the hinge up and down.  I'm
beginning to suspect that its not vertical misalignment that
causes my problem, but rather horizontal misalignment.  In any
event, I'll cut the lower hinge slot (the others are perfect) a
little wider and see if that works.

Using your method, it seems that the parts must be covered before
you inject the glue; that is, its part of the final assembly???

I still think that making the rudder post longer and mortising it
into the tail post is the hot set-up.

Also, the tailwheel hangs off a plastic tailwheel bearing piece
and slides into a little slot in the rudder.  While we're looking
at that corner of the plane, I invite good advice on setting up a
steerable tailwheel.  I  thought that the bearing piece, with the
wheel collar was the only way to go, but this weekend I saw one
hung directly off the rudder on a .40 size ship.  The builder
didn't seem concerned that it puts a load on the rudder. 
523.6ALIPHATIC RESIN.......??PNO::CASEYATHE DESERT RAT (I-RC-AV8)Mon May 02 1988 11:5812
    John,
    
    Re: .-1; that sounds a whole lot like what we call "aliphatic- 
    resin.  A couple of domestic brand-names come to mind: Tite-Bond
    (which is a woodworker's glue which found favor with modelers) and
    Pica Glu-it.    

      |
      | |      00	 Adios,      Al
    |_|_|      ( >o
      |    Z__(O_\_	(The Desert Rat)

523.7HE'LL BE SORRY.....!PNO::CASEYATHE DESERT RAT (I-RC-AV8)Mon May 02 1988 12:5720
    Re: .6,
    
    This reply applied to note .4 by John Chadd (John Tavares snuck
    .5 in while I was still writing).
    
    Re: .5,
    
    John (Tavares),
    
    The fellow you mention with the tailwheel mounted directly to the
    rudder _will_ become concerned with his installation when he starts
    having to replace rudder hinges on a frequent basis.  The best
    tailwheel setup is _any_ setup which isolates the rudder from tailwheel
    shocks/loads.    

      |
      | |      00	 Adios,      Al
    |_|_|      ( >o
      |    Z__(O_\_	(The Desert Rat)

523.8Check Hinge AllignmentLEDS::WATTTue May 03 1988 09:409
    One possible problem could be the hinge allignment.  All of the
    pins should be in line and all hinges should be in plane.  If not,
    twisting forces are generated when the rudder swings.  It should
    be free and the torque to move it should be constant.  Moving the
    hinges that are out of allignment is the only solution.  It is
    important to get the hinges centered on the rudder and post.
    
    Charlie
    
523.9BSS::TAVARESJohn -- Stay low, keep movingTue May 03 1988 11:305
Last nite I used John Chadd's procedure.  I widened the slot with
a dental tool chisel and put the hinge in.  Then I fitted pieces
of 1/32 balsa in there until the hinge was tight and the rudder
swung freely, and zapped the whole works into place.  Works
pretty good.
523.11rudder hinge comments by Al CaseyBRAT::RYDERperpetually the bewildered beginnerMon Oct 01 1990 02:4711
extracted from a RAMBLIN' by UPWARD::CASEYA, -< REPLIES, REPLIES....... >-
--------------------------------------------------------------------------------
.    
.    
    Regarding the rudder hinges, they seem to take more of a beating _even_
    when the tailwheel is isolated.  Even the scale like, leaf-sprung units
    driven by springs from the rudder still impart additional strain on the
    rudder, vis-a-vis the hinges, and my experience has consistently been
    that rudder hinges are invariably the first to fail.  Therefore, I like
    to use an extra hinge or two to beef things up a tad.