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Conference vmszoo::rc

Title:Welcome To The Radio Control Conference
Notice:dir's in 11, who's who in 4, sales in 6, auctions 19
Moderator:VMSSG::FRIEDRICHS
Created:Tue Jan 13 1987
Last Modified:Thu Jun 05 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1706
Total number of notes:27193

751.0. "Did I Fry My Pack???" by KAOA11::BORDA (No one expects the Spanish Inquisition) Tue Nov 01 1988 12:36

    I just bought a Sanyo 1700Mah SCE pack yesterday,while charging
    it on a plain Jane charger I found it did not conform to the
    same charcteristic that my 1200 Mah pack does.On the 1200 when the
    electronic timer is set for 20 min @3.6A near the 20 minute mark
    the charge current begind to drop,at this point I am assuming the
    pack is completely charged on any more time would damage the pack
    The instructions on the charger said a 1700 pack requires 2 15 minute
    charges at 3.6A,however at the end of this the 1700 pack did not
    drop the charge current and I thought it was not fully charged.
    On the next next chatge I set it at 4A for 2x15min and the pack
    got really hot,I quickly stuck it in the freezer to cool it down.
    
    The big question is,did I demo my new(sigh 56.96 Canadian)pack or
    can they survive one over charge?Secondly why does this [ack not
    exhibit the same characteristics as the 1200Mah pack when nearing
    a full charge??
    Thanx for any info.
    Les Borda.
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751.1SANYO PACKMPGS::COLONTue Nov 01 1988 14:3323
    
    HI LES,
    
            HOW'S IT GOING?
               ACTUALLY I DON'T THINK YOU DAMAGE YOUR SANYO
               BATTERY PACK. BUT MOST LIKELY I THINK THE CHARGER
               IS NOT WORKING CORRECTLY. I HAVE A HOBBICO AC/DC
               CHARGER, IT CHARGES REGULAR 6 CELL BATTERY PACKS
               IN 15 MINUTES AND 7 CELL 8.4V IN 20 MINUTES, IT
               WILL ALSO CHARGE THE SANYO BATTERY PACKS IN 20
               MINUTES.
               ACTUALLY YOU DID OVER CHARGE YOUR BATTERY PACK
               BUT I DON'T THINK IS DAMAGE. EITHER YOUR CHARGER
               IS NOT WORKING CORRECTLY OR THE INSTRUCTIONS THAT
               CAME WITH THE CHARGER ARE NOT CORRECT.
            
               DISCHARGE YOUR SANYO BATTERY PACK AND CHARGE IT AGAIN
               FOR 2 15 MINUTES ONLY, AND THEN TRY RUNNING YOUR
               TRUCK WITH IT. LET ME KNOW HOW IT GOES.
    
                                               ANGEL
                                            MONSTER TRUCK MASTER
    
751.2Mebbe Yea, Mebbe NeaLEDS::COHENTue Nov 01 1988 16:3267
>    same charcteristic that my 1200 Mah pack does.On the 1200 when the
>    electronic timer is set for 20 min @3.6A near the 20 minute mark
>    the charge current begind to drop,at this point I am assuming the
>    pack is completely charged on any more time would damage the pack
>    The instructions on the charger said a 1700 pack requires 2 15 minute
>    charges at 3.6A,however at the end of this the 1700 pack did not
>    drop the charge current and I thought it was not fully charged.
>    On the next next chatge I set it at 4A for 2x15min and the pack
>    got really hot,I quickly stuck it in the freezer to cool it down.

    Hey, lets look at this calmly.

    A battery is just like a fuel tank.  It has a rated capacity, which
    you can consider to be how much gas it holds.  When full (charged
    completely), a 1200 MaH battery can supply 1.200 Amps for 1
    Hour before it is discharged.  If you draw 2.4 Amps, it lasts 1/2
    hour.  My model planes typically draw about 15 Amps when running,
    this means that the battery lasts 1.2/15 hours, or about .08
    hours, or 4.8 minutes.

    When you try and recharge (or fill) a discharged (or empty)
    battery, you must put back into it what you have removed.  If the
    battery is fully discharged, and you supplied it with 1.2 Amps of
    charging current, it would be recharged in 1 Hour.  The cells we
    use in our planes and cars are Fast Charge type cells.  This means
    that they can withstand the heat generated as a result of higher
    charging currents without damage, as well as some amount of
    over-charge. This lets us charge a 1.2 AmpHour battery in 1/3 of
    an hour by supplying it with 3.6 Amps (1.2 * 3), whereas normal charge
    rate cells, like the ones in your radio control, charge at 1/10 or
    less of their rated capacity.  Your charger says use 3.6 Amps for
    20 minutes on a 1.2 AH pack.  You supply the pack 3.6 Amps for 1/3
    of an hour, or 1.2 AHrs, and end up with a fully charged battery. 

    If you apply the same line of reasoning to a 1700 MaH pack, you
    will see that for the same full charge in 20 minutes, a 1700Mah
    cell needs 5.100 Amps (thats 3 * 1700).  If your charger can't
    supply 5.1 Amps, you could drop to 3.4 Amps for 30 minutes for a
    full charge.  3.6 Amps for 30 Minutes actually gave your pack a
    1800 MaH charge.  Fortunately, most of the Sanyo cells can take a
    charge as much as 10 or 15 percent above their rated capacity with
    ease.  I typically charge 1200 MaH packs for 25 minutes at 3.5
    amps, which is a 1400 Mah charge, with no problems. 

    BUT !  4 amps for 30 minutes is a 2000 MaH charge, this is almost
    20 percent over the rated capacity of the cell, and if it didn't
    damage the cell, it came awful close to doing so. As to whether
    you did damaged them or not, you can only see by discharging them
    at a controlled rate and timing how long they last (if you
    discharge them a 1.7 Amps, they should deliver close to 1.7 Amps
    for 1 hour). Alternatively, you could remove the heatshrink on
    the pack and see if any of the cells "vented", in which case you
    might see some white crystalline deposits around the positive
    terminals of the cells.

    Sanyo Batteries are excellent, though, and in all likelyhood you
    did them little or no harm.  In the future, when you are unsure
    about a packs charging characteristics, it is a good idea to
    babysit the pack when you charge it, touching it every minute or
    so, towards the last 10 minutes of charge, to see if it is getting
    real hot (of course, the best solution is to buy a Peak detecting
    charger, or thermal cutoff charger, which will monitor the pack
    for you automatically). 


    Randy.

751.3re.2KAOA11::BORDANo one expects the Spanish InquisitionTue Nov 01 1988 17:055
    Thanx for the info,hopefully the pack survived.
    
    Randy,would you know why the charge current begins to drop near
    the end of chatge on the 1200 pack?
    
751.4amps and fusesSACMAN::ROSSTue Nov 01 1988 20:3013
    On a related subject: what amp fuse would you recommend for an
    electric Piece 'o Cake running a LeMans 360 Gold motor direct drive
    with a 7-6 prop using the following battery packs:
    
    	7 cell 8.4 volt 1200 mah?
    
    	8 cell 9.6 volt 1200 mah?
    
    Would you increase the amp fuse for an 8-4 prop?
    
    Thanks.
    
    Bob Ross
751.5ROCK::MINERElectric = No more glow-glopWed Nov 02 1988 11:201
    RE: 751.4  --->  See note 387.204.
751.6Pop goes the batteryLEDS::COHENWed Nov 02 1988 11:3929
>    Randy,would you know why the charge current begins to drop near
>    the end of chatge on the 1200 pack?

    As the pack reaches full charge, its internal resistance to the
    charge volatge and current goes up quite quickly, both the current
    and the voltage across the pack starts to drop.  This higher
    internal resistance is why the pack also starts to heat.  The
    current drops off because the cell just can't draw as much
    anymore, kind of like blowing up a balloon. When the balloon is
    empty, you can blow quite hard and fast (with a lot of AMPS !)
    relatively easily.  As the balloon gets to the limits of the
    rubber's ability to expand, it starts to get REAL hard to blow
    into it anymore.  If you keep blowing, though, you might manage to
    squeeze a bit more air into the sucker, but like-as-not, your more
    likely to have it blow up in your face. 
    
    Delta Peak chargers monitor the rate of change of the voltage
    across the pack, and turn off the charge when they detect the
    slope of this "curve" going from positive to negative.

    Thermal cutoff chargers detect the same "fully charged" condition
    by monitoring the pack temperature, stopping the charge when they
    see the rate of change of temperature climb quickly.


    Randy.


    RE the question about fuses, use a 20 Amp.