T.R | Title | User | Personal Name | Date | Lines |
---|
926.1 | Sure, no problem | AKOV12::DJOHNSTON | | Mon Jul 25 1988 14:19 | 9 |
| No problems at all. We do it with three batteries and save a fourth
to start the engine. One hint. If you do it, try to limit the
time between when you turn your battery switch to "Both" and when
you crank your engine if the bank of two batteries is dead. If
you wait too long you will find the good battery has drained its
power into the dead batteries with noe of them good enough to start
the engine.
|
926.2 | do NOT parallel batteries | MSCSSE::BERENS | Alan Berens | Mon Jul 25 1988 20:00 | 33 |
| Batteries should NOT be permanently connected in parallel. Parallel
connection will work for a time, two or three years perhaps. However,
there will be a slow deterioration of the battery plates due to small
recirculating currents between the two batteries. Eventually, a cell in
one battery goes bad. The charging system charges, but the bad cell
takes all the current, and the remaining good cells do not get charged.
The final result is that both batteries are destroyed. If a cell in one
battery shorts, the good battery will discharge into the battery with
the shorted cell, possibly causing enough heat to start a fire.
If you want more battery capacity, install a third 12V battery and a
second battery switch (a high quality Cole-Hersee vapor-proof switch is
$40 discount). Or, better, replace one 12V battery with two 6V batteries
in series. Unless you also install a larger alternator, your total
engine running time to recharge your batteries will stay the same.
Finally, do not reserve one battery for engine starting. If the engine
starting battery develops a bad cell, it quite likely will start the
engine once when the engine is willing to start. It won't crank the
engine very long. But you won't know this until too late. For optimum
battery life, about half discharge the battery, start the engine with
it, recharge fully, and then change to another battery and repeat the
cycle. This will maximize battery life and allow you to detect a failing
battery.
For information about sophisticated battery charging systems, contact
Cruising Equipment, 6315 Seaview Avenue NW, Seattle, WA 98107 or Ample
Power Company, 2442 NW Market St, Seattle, WA 98107. A really good
system for a boat with modest electrical needs is around $1500.
Alan
|
926.3 | | BMT::SAPIENZA | Knowledge applied is wisdom gained. | Mon Jul 25 1988 23:03 | 26 |
|
Remember also that when the battery switch is in the "Both"
position, they are in fact being connected in parallel. Thus, if
you leave the switch in this position while your boat is at its
mooring, you run the risk of the battery damage/drainage described
by Alan (.2).
I think a properly installed battery isolator will dissipate
any concerns of one battery discharging or damaging the other. This
would allow you to easily parallel two batteries on one side of the
battery switch. (Although the isolators aren't advertised as being
used in this manner, I don't know of any reason why it wouldn't
work.)
You should also have some sort of battery charge indicator as part
of your electrical system. I'm not talking about the little gauge
that you probably have in your console now, that is more an indication
of how the alternator is doing than the batteries. Rather you need
something that can selectively test either battery while the engine
is off, and will give you an indication of how fully charged the
battery is (typically via an LED bar graph or RED-YELLOW-GREEN lamps).
Frank
|
926.4 | News to me! | AKOV12::DJOHNSTON | | Tue Jul 26 1988 09:45 | 22 |
| Shoot, this is all news to me. I've been doing the parrellel routine
for some time now and have had no problems. The one part I disagree
with is the part about having a seperate battery to start the engine.
I know it's better to run batteries down and charge them than to
leave them fully charged, so we change them around once a month
or so, giving the starting battery a chance to cycle.
We use the bank of three for instruments and also lights during
night races and passages. It's not always convenient to run the
engine a lot and sometimes the batteries run down enough to kill
the instruments. At these times it sure feels good to have an isolated
battery for the engine crank.
Another point. Someone said that to do it "right" would cost $1500.
Seems to me that I could afford to replace my batteries every two
or three years for that. Batteries won't last much longer than
that anyway.
Am I way off base here?
Dave
|
926.5 | more ..... | MSCSSE::BERENS | Alan Berens | Tue Jul 26 1988 10:11 | 48 |
| re .3:
There are three problems with using a diode battery isolator to prevent
paralleled batteries from discharging each other.
First, there is a significant voltage drop across the diodes (typically
0.7V). This, in effect, makes the battery appear more discharged than it
really is.
Second, the diodes are rated for some low current (say 50 to 100
amperes). The current drawn by the starter motor for a small diesel
(25 hp) is on the order of 250 to 300 amperes at stall. This will
almost certainly destroy the diodes in the isolator.
Third, a good isolator costs as much or more than a good battery switch.
Yes, the most convenient way to determine the state of charge of a
battery is to measure the voltage. However, the voltage only represents
the state of charge after the battery has been unused (no current drawn)
for about 24 hours. And the voltage must be measured accurately to 0.1
volt or better (0.01 ideally). Digital panel meters reading to 0.01 volt
are available for about $70 from electronics supply companies (eg,
Newark).
re .4:
The cost tradeoff between a sophisicated charging system and replacing
batteries isn't clear at all. High quality deep cycle batteries are
over $100 for a 12V 105 Amp-hr battery. Four batteries replaced every 3
years is $100 per year. The life of the same battery in the
sophisticated system is over 10 years (the price I quoted includes
batteries). Plus, with the sophisticated system charging time is reduced
(the typical automotive-type alternator on marine engines is far from
the optimum battery charging device and simply using a high current
alternator is only a partial solution) and the reliability of the
electrical system is increased. Frequently discharging your batteries to
the point where they won't start the engine will ensure them an early
death. And while they are dying their capacity is being steadily
reduced. I was surprised to learn how difficult it is to keep batteries
in good condition and to ensure long, reliable life.
I haven't yet installed a sophisticated system, but it is high on my
list of improvements to my boat. The compenents of the system are easily
removed and reinstalled in your next boat.
Alan
|
926.7 | MORE..NEW TYPE OF BATTERY | LAGUNA::MILLMAN_JA | | Tue Jul 26 1988 16:40 | 30 |
| SORRY FOR THE ABOVE, BUT I WAS GETTING A BROKEN LINK.
I'VE HAD MY BOAT 8 YEARS, LIVED ABOARD 6 YEARS AND CRUISED MEXICO
AND THE SOUTH PACIFID 1 &1/2 YEARS. I KEEP MY STARTING BATTERY
COMPLETELY ISOLATED FROM THE HOUSE BATTERIES EVEN WITH ITS OWN VAPOR
PROOF SWITCH. (OF COURSE, I ALSO KEEP A PAIR OF BATTERY JUMPER CABLES).
I FEEL THAT IT IS IMPORTANT TO KEEP THESE BANKS TOTALLY ISOLATED
FOR ONE ANOTHER.
THE STARTER BATTERY IIS REQUIRED TO DELIVER A SHORT BURST OF HIGH
AMPERS AND THEN BE RERCHARGED, WHILE THE HOUSE BATTERY IS REQUIRED
TO WITHSTAND A SLOW DRAIN (DEEPLY) AND THEN RECHARGED. BECAUSE
OF THE DIFFERENT REQUIREMENTS THESE TWO TYPES ARE DESIGNED DIFFERENTLY.
A GOOD SOURCE FOR HOUSE BATTERIES ARE "GOLF CART" 6 VOLT BATTERIES
TIED IN PARALLEL.
BESIDE COST, THE DIFFERENCE BETWEEN "MARINE" AND" AUTOMOTIVE"
ALTERNATORS IS THE RUNNING OR CHARGING RPM. SINCE A MARINE ENGINE
RUNS AT A SLOWER RPM THE AUTOMOTIVE TYPE ALTERNATOR NEVER REACHES
ITS CHARGING CAPACITY. A SOLUTION TO THIS IS TO REPLACE TH ALTERNATOR
PULLEY WITH ONE OF SMALLER DIAMETER.
I'M PRESENTLY INSTALLING "PREVAILOR" (NOT SURE OF THE SPELLING)
BATTERIES. A NEW TYPE OF BATTERY FROM GERMANY THAT HAS "GEL" INSTEAD
OF WATER. THE ADVANTAGES ARE: TOTALLY MAINTENANCE FREE, NO HYDROGEN
DURING CHARGING, CAN OPERATE AT ANY ANGLE - EVEN UPSIDE DOWN, NO
ACID SPILL, CAN OPERATE UNDER WATER ETC.
|
926.8 | | MSCSSE::BERENS | Alan Berens | Tue Jul 26 1988 17:15 | 46 |
| re .7:
>>> THE STARTER BATTERY IS REQUIRED TO DELIVER A SHORT BURST OF HIGH
>>> AMPERES AND THEN BE RERCHARGED, WHILE THE HOUSE BATTERY IS REQUIRED
>>> TO WITHSTAND A SLOW DRAIN (DEEPLY) AND THEN RECHARGED. BECAUSE
>>> OF THE DIFFERENT REQUIREMENTS THESE TWO TYPES ARE DESIGNED DIFFERENTLY.
True enough. However, a deep cycle battery is quite capable of supplying
enough current to start the typical small diesel with no problems.
Automotive batteries have much less lead and much weaker construction.
They shouldn't be used aboard boats. Since a deep cycle battery can
supply engine starting current, why bother with a dedicated engine starting
battery, especially one of different design?
>>> A GOOD SOURCE FOR HOUSE BATTERIES ARE "GOLF CART" 6 VOLT BATTERIES
>>> TIED IN PARALLEL.
I'm sure you mean in series.
>>> BESIDE COST, THE DIFFERENCE BETWEEN "MARINE" AND" AUTOMOTIVE"
>>> ALTERNATORS IS THE RUNNING OR CHARGING RPM. SINCE A MARINE ENGINE
>>> RUNS AT A SLOWER RPM THE AUTOMOTIVE TYPE ALTERNATOR NEVER REACHES
>>> ITS CHARGING CAPACITY. A SOLUTION TO THIS IS TO REPLACE THE ALTERNATOR
>>> PULLEY WITH ONE OF SMALLER DIAMETER.
This really depends on the alternator and the speed of your marine
engine. Most alternators will reach maximum output at an engine speed of
about 1500 rpm. The problem with most alternators is that their output
falls drastically with increasing internal alternator temperature. The
typical automotive alternator will only deliver its rated output for a
few minutes before overheating. Alternators designed to deliver full
output indefinitely are much more expensive.
>>> I'M PRESENTLY INSTALLING "PREVAILOR" (NOT SURE OF THE SPELLING)
>>> BATTERIES. A NEW TYPE OF BATTERY FROM GERMANY THAT HAS "GEL" INSTEAD
>>> OF WATER. THE ADVANTAGES ARE: TOTALLY MAINTENANCE FREE, NO HYDROGEN
>>> DURING CHARGING, CAN OPERATE AT ANY ANGLE - EVEN UPSIDE DOWN, NO
>>> ACID SPILL, CAN OPERATE UNDER WATER ETC.
Operate under water? Not unless you totally waterproof all the
connections (which is very, very difficult). Salt water is an excellent
conductor. These batteries also cost much more (about 50%?) than
conventional batteries. The hydrogen and oxygen released during charging
conventional batteries can be converted back to water by Hydrocaps (a
catalytic device -- some $10 to $15 per cell).
|
926.9 | Don't cross your fingers. | BTO::JPETERS | John Peters, DTN 266-4391 | Wed Jul 27 1988 11:04 | 10 |
| re .7
Don't depend on the gel cells to work for long in the application
you're considering. They are very sensitive to overcharging. If
you overcharge them they vent and don't have any spare electrolyte
to lose.
We use sealed lead acids in battery backups here at DEC, and see
a lot of overcharge failures.
|
926.10 | deep cycle...how long | HAEXLI::PMAIER | | Wed Jul 27 1988 11:50 | 10 |
| re .7:
Alan,how many years of service do you expect to get out of your deep
cycle batteries ? What is your record so far ?
Just interested.I'm using the cheapest automotive batteries available
and had no problems so far.
Peter
|
926.11 | more information | MSCSSE::BERENS | Alan Berens | Wed Jul 27 1988 18:47 | 39 |
| re gel electrolyte batteries:
These are the way to go if money is no object -- the one USA price I've
found is $400 (yes, $400) for a 100 A-hr battery. But:
estimated life is 8 to 10 years
can be recharged (guaranteed) after being shorted for 30 days
(no conventional battery will survive such treatment)
maximum discharge current 770 A
re life of conventional batteries:
Properly maintained and recharged, life can be 10 to 15 years. 20 years
is not unknown. Even though I have only the standard marine alternator
charging system, the original deep cycle batteries in my boat lasted
five years. My present three year-old Surrettes (3 12 V, 100 A-hr) are
still in excellent condition.
re automotive batteries:
Every reference I have says that automotive batteries should NOT be used
on boats. Two reasons: Standard automotive batteries are not designed to
withstand deep cycling (deep discharge). A few deep discharge/charge
cycles will destroy them. Second, they lack the internal physical
strength to withstand the shock loads encountered in heavy weather
sailing. (My Surrettes have survived three continuous days of close
hauled sailing in 20 to 35 knots winds and seas over 15 feet. You could
feel the boat falling off the waves regularly. After three days the
captain -- me -- decided to heave to. We used one battery for those
three days to power the masthead tricolor navigation light, the knotlog,
and the loran occasionally. As I recall, that battery started the engine
on the first try.)
Alan
|
926.12 | Just for calibration | BTO::JPETERS | John Peters, DTN 266-4391 | Thu Jul 28 1988 16:12 | 3 |
| A few deep discharge cycles is on the order of 75, according to
literature that came with the marine battery I bought last year.
|
926.13 | MORE ON THE GEL BATTERY | LAGUNA::MILLMAN_JA | | Thu Jul 28 1988 17:18 | 26 |
| RE. 7
SORRY SERIES IS WHAT I SHOULD HAVE SAID
SALT WATER WILL CONDUCT ELECTRICITY BUT WILL NOT SHORT OUT THE GEL
BATTERY. THESE BATTERIES CAN STAND 1 ATMOSPHER OF DEPTH BEFORE
FAILING...THE ADVANTAGE HERE IS HAVING A SPARE ANCHOR (ONLY JOKING)
WHEN YOU ARE IS A POSITION WHERE YOU ARE TAKING ON WATER YOU WILL
HAVE THAT EXTRA TIME FOR YOUR PUMPS OR RADIO TO CONTINUE WORKING.
THE DRAIN FROM THE SALT WATER CONDUCTIVITY WILL BE SMALL VS THE
CHARGE CAPACITY OF THE BATTERY SO THAT YOU WILL HAVE THAT ADDED
ADVANTAGE.
I HAVE FOUND THAT REGARDING ANYTHING MARINE ITS EXPENSIVE....I HAVE
THE 6 VOLT BATTERIES THAT WHOLESALE HERE ON THE WEST COAST FOR $211.75
EACH, AND ARE RATED AT 1000 CCA (CAN'T GET THE AMPERE-HOUR ANY MORE).
THESE BATTERIES ARE SUPPOSED TO TAKE 30,000 DISCHARGES.
REGARDS TO ALL,
JAY
|
926.14 | protect your electronics | HAEXLI::PMAIER | | Fri Jul 29 1988 05:00 | 34 |
|
5 years...mhmm... my cheap batteries have now 3.5 years and still fine
but the enginemounts broke due to bad weather.
but there is something else nobody has mentioned yet:
In case you have no separate starter batterie and from time to time
(lets say once a year) dead electronics (Autohelm,Loran..)you have to
read on:
When you start your engine with the startermotor,this startermotor is
working for a short time as generator.(when you stop feeding power but
he still turns)
This startermotor is giving a very high voltage of reverse polarity on
your 12 Volt boardnet.
All electronics for cars are protected against this reverse voltage.
But it seems that not all marine electronics are protected.Some of the
manuals even tell you to connect it to a seperate batterie.(Goldstar
Radar and SSB radio)
I had to repair an arly model of Autohelm several times.Symptom: Wheel
turned only to one side.
There are two possibilities to protect your investment:use a diode in
serie.This is the best solution.But you are loosing minimum 0.7 Volt.
The other possibility is to have a diode in parallel.You will have
no voltage drop but in case of reverse polarity you still feed 0.7 Volt
of wrong power to your electronics.
I prefere the diode in serie.Still better would be a separate starter
batterie.
Peter
|
926.15 | solutions? | MSCSSE::BERENS | Alan Berens | Fri Jul 29 1988 10:04 | 20 |
| re .14:
There is a third, still better solution, to voltage spikes. Connect a
zener diode (15 to 18 volts say) across the power input to the
electronics. This will limit the voltage input to the zener breakdown
voltage. Ample Power (address in a previous reply) sells these diodes.
A very simple solution is to turn off the electronics when starting the
engine. However, I have never heard of what you describe causing
electronics failure. As soon as power is removed from the starter motor,
the motor solenoid isolates the starter motor from the battery. I
suppose a voltage spike is possible, but the low internal resistance of
the battery should absorb any destructive spikes. But then theory
doesn't always work.
By the way, connecting a zener across the output of the alternator will
keep the alternator diodes from being destroyed should someone
accidentally turn the battery switch(es) to OFF with the engine running.
|
926.16 | Overvoltage/reverse voltage protection | BTO::JPETERS | John Peters, DTN 266-4391 | Tue Aug 02 1988 11:06 | 12 |
| For some systems, you'd need a hell of a zener diode. My outboard
drives my battery up to about 16 volts, and it seems to take at
least 100W or so of load to keep it down to something mildly reasonable
like 14.7. I built a local regulator for my LCD depth sounder,
and have it on my projects list to make a shunt regulator for the
alternator.
I hadn't thought of the reverse voltage spike from the starter,
guess that a power schottky diode, anode to ground across the battery
would be a good idea, 11-20811-01 50V 200A or equivalent would work
nicely...
|
926.17 | relay...spikes | HAEXLI::PMAIER | | Tue Aug 02 1988 12:02 | 9 |
| Alain,your are right with the solenoid cutting the power .But that is
exactly the problem.There is no mechanical switch (except mercury)
without bouncing.
I have build my own anemometer.With no protection a MC7808 dies in no
time (real experience) .With a zenerdiode,both go at the same time.
Peter
|
926.18 | amp-hr meter & voltage spikes | SSVAX2::SAVIERS | | Tue Aug 02 1988 22:25 | 71 |
| At the last Newport boat show I saw a European boat with an AMPERE-HOUR
meter. It was a digital LCD readout and probably had a simple micro
that integrated amps, including remembering where it was when you
shut of all power.
The idea, which seems like a great one, is that you fully charge
the batteries (check with a hygrometer) and set the readout to zero.
For the rest of the season the meter tells you what you put
in (charging) amps*hrs minus load amps*hrs.
I think the unit was made in UK or Germany. Anybody know where
one can be found and approximate price?
re: transient protection -
An 18 or 20 volt zener diode is certainly better than no protection,
but I don't think they have large surge capacities (I'll have to
look up some specs tho'). The alternatives:
1. eliminate the sources of transients
2. better protection devices
3. both 1 & 2.
Eliminating sources: Every DC motor is an excellent BIG transient
producer when it is turned off. I have yet to see a bilge pump,
fan, water pump etc. have any arc suppression for the poor relay
or switch or any suppression of the reverse voltage spike created
when the current is interrupted. Simple spike suppresion is a 50volt
1 amp diode paralleled with a 50volt .01 uf (microfarad) capacitor
mounted right at the motor. Anode (band) goes the the + side of
the motor. Higher voltage ratings are fine as well as higher diode
current ratings, but DON'T use a bigger capacitor. The diode "catches"
the back emf spike and the capacitor eliminates most of the radio
frequency energy that you can hear as clicks on the AM band, and
which drives your loran crazy etc.
I have seen the alternator transient suppressors for sale, but don't
know what's inside. Although not a damaging transient, alternators
produce RF noise from the semiconductor diodes that change the
generated AC to DC. This noise can be a real pain for lorans and
RDF's. A simple remedy is a 100 uf 35 volt (higher ok) capacitor
(polarized electrolytic) from the battery connection terminal to
negative or alternator frame. Mount this right on the alternator.
Electrolytic capacitors aren't great at higher frequencies so parallel
this one again with a .01 uf.
protection: Special devices are made for handling VERY high surge
curents for brief periods of time. They are called varistors or
simply transient voltage suppressors. One or more of these are
inside the 110 volt AC outlet boxes you've seen advertised for PC's.
What they charge you $15 for can be bought at most electronics stores
for $.79. Voltage ratings vary, so a 18 volt DC model would be
a good choice. It can handle 1000 amp pulses! But, the clamping
voltage does rise to tens of volts. Many boat electronics have
some sort of internal protection and might stand a short pulse of
30 volts or so. These things can really make a difference when
big surges (eg lightning or disconnecting a running alternator)
hit. (I should take my own advice as a nearby lightning strike
wiped out my house fire alarm two weeks ago!). The safest approach
would be to install one of these on every sensitive piece of gear,
as the path big voltages take is not predictable.
Since suppression and protection are subtly different in the kind
of transient protection, and since both cost less than $20 in parts
for an average boat, it's really cheap insurance.
|
926.19 | Transient suppression, continued | BTO::JPETERS | John Peters, DTN 266-4391 | Wed Aug 03 1988 10:21 | 14 |
| A 1N4004's a nice catch diode for bilge pumps, blowers, etc.
MOV's (metal oxide varistors) are cheap transient protectors, but
they're slow as hell, degrade with time, and it's hard to tell if
they're still alive. Semiconductor transient protectors are much
faster with a corresponding increase in cost.
General Semiconductor is a major manufacturer of semiconductor
transient suppressors, and their catalog has a bunch of application
notes in back for the technically oriented individual. There's
one other major manufacturer, but I don't know who.
John
|
926.20 | there is always a catch ..... | MSCSSE::BERENS | Alan Berens | Wed Aug 03 1988 14:25 | 28 |
| re .18:
>> At the last Newport boat show I saw a European boat with an AMPERE-HOUR
>> meter. It was a digital LCD readout and probably had a simple micro
>> that integrated amps, including remembering where it was when you
>> shut of all power.
>> The idea, which seems like a great one, is that you fully charge
>> the batteries (check with a hygrometer) and set the readout to zero.
>> For the rest of the season the meter tells you what you put
>> in (charging) amps*hrs minus load amps*hrs.
One BIG problem with this idea: Recharging a battery is not 100%
efficient. That is, if X ampere-hours are taken from the battery,
something greater than X must be returned to achieve the same final
charge. The additional number of ampere-hours required varies with the
battery, the condition of battery, and the extent of the discharge. But,
as I recall with doing any research, the recharging ampere-hours is on
the order of 1.1 to 1.2 times the discharged ampere-hours.
Also, the number of ampere-hours a battery will supply before it should
be recharged decreases with the age of the battery and the number of
times it has been cycled. The decline in capacity can exceed 20%.
Battery voltage gives an excellent measure of how well charged the
battery is. Much simpler, too.
|
926.21 | Electric Razors Have Them... | NSSG::BUDZINSKI | | Wed Aug 03 1988 16:34 | 10 |
| re.-1
My Norelco electric razor has a neat four segment LCD display to
show the battery state at 100%, 80%, 50%, 20%. I think it works
off the voltage the NiCad puts out. That would be a nice indicator
to adapt to a lead acid 12V system and put on a boat. I don't want
to tear my razor apart though.
John
|
926.22 | | BMT::SAPIENZA | Knowledge applied is wisdom gained. | Wed Aug 03 1988 22:21 | 14 |
|
.20> Battery voltage gives an excellent measure of how well charged the
.20> battery is. Much simpler, too.
True about 95% of the time. If a battery is in poor condition (or
undercharged) it may produce a good voltage reading on a voltmeter
(which does not load the battery), but the battery may not have
the "oomph" to provide sufficient current for other things (like
starting the engine or even running the radio).
Frank
|
926.23 | miscellaneous | MLCSSE::BERENS | Alan Berens | Thu Aug 04 1988 19:32 | 30 |
| re panel meters:
Triplett Corporation makes LED digital panel meters that would be nifty
for use on a custom electrical panel. Model DT-51A-13 reads to 19.99V
with an accuracy of 0.1% of the reading +/- 1 digit. Model DT-51A-11
reads to 199.9 mV (same accuracy). This one, with a Simpson 6709 ammeter
shunt could be used to read load current to the nearest 0.1 A (50A max).
These meters are 1.89"x3.78". $58 at Newark Electronics (1988 prices),
branches all over the country (see the yellow pages).
re life of conventional lead-acid batteries:
For Surrette series 400 batteries:
% discharge life in cycles
discharge/charge
100 ~1200
50 ~2600 (~7 years at one cycle per day)
20 ~7000
re alternator protection:
One company sells a diode they call Zap-Stop that has kept the internal
diodes of an alternator from being damaged or destroyed when the
alternator was disconnected from a battery while the alternator was
delivering 100A.
|
926.24 | Don't even think of using a submerged battery! | RAINBO::BURR | | Wed Aug 17 1988 13:58 | 21 |
| Re: .13
I have personal experience with what happens when a battery is
submerged in salt water. A boat I owned developed a leak which,
when combined with pumps which didn't work resulted in the batteries
going under water. The effect was impressive:
o Topsides paint was discolored
o Zincs were immediately and totally wasted
o The white metal handles of the water tank shut-offs
were turned to powder and the soles above these handles
were covered with an electolyte residue from where
the salt water had boiled.
o all of the copper wire that became submerged was destroyed
So...I have to take exception to the notion that gel batteries are
better because they will work under water. The moment that both
terminals are in contact with salt water a spectacular short followed
by a very dead battery awaits you.
|
926.25 | yet another way | MSCSSE::BERENS | Alan Berens | Wed Aug 17 1988 14:11 | 21 |
| Here is yet another way to connect batteries. Use a separate battery
switch for each battery. The common terminal of the switch goes to the
battery. Switch terminal 1 connects to the engine starter motor. Switch
terminal 2 connects to the ship's power bus (lights, electronics, etc).
Use a diode isolator to split the output of the alternator. One output
goes to the ship's power bus and the other to the starter motor. Be sure
that the alternator has no_load protection across its output.
With this arrangement, any battery can supply current to the engine
starter motor or to the ship's power bus. As long as the 1&2 position on
the battery switches is never used, the starter motor is completely
isolated from the electronics, etc. If necessary, all batteries can be
connected to either the ship's power bus or to the starter motor. Two or
three almost discharged batteries can start an engine when one can't.
This may not be quite as simple as the standard system, but it does have
some advantages. Just a thought.
Alan
|
926.26 | How do you REALLY know? | CURIE::THACKERAY | Ray Thackeray MR03 DTN 297-5622 | Wed Mar 15 1989 14:56 | 21 |
| I agree with a previous note: Just because the battery voltage indicator
is indicating a "good" voltage (which should be 13.7v, right? erm.
I'll be glad to see the day when any battery registers that figure.
I've seen anything from under 12v to 16.5v).
It's the battery voltage UNDER LOAD like turning the starter that
really counts. And that can vary rapidly from one minute (second?)
to the next, also.
Basically, I could never figure out when a battery is good or bad,
except that if it gives me trouble two or three times after it has
been under a charging current for a few hours, then you know.
If anyone knows a straight-forward, step-by-step practical and
quantitative way of determining battery condition, I'd be glad to
hear it......
Tally-ho,
Ray
|
926.27 | one battery test | MSCSSE::BERENS | Alan Berens | Wed Mar 15 1989 15:49 | 15 |
| re .26:
One way: Fully charge the battery (whatever fully means for your
charging system). Let the battery sit for 24 hours with no load. Measure
the battery voltage. Now place a load on the battery -- say 10 amperes.
Measure the battery voltage every hour or so. Keep the load on the
battery until the battery voltage drops to, say, 11.5 volts. This will
give you a good idea of the condition of your battery, especially if you
do this procedure once a year or so. The amp-hr capacity of the battery
is roughly the load current times the number of hours until the voltage
drops to whatever minimum you choose. If the battery has a damaged cell,
the battery voltage will fall very quickly under even a small load, like
in a couple of hours. This test should reveal, especially when comparing
two or more similar batteries, any battery damaged by age and/or abuse.
|
926.28 | You could look here | BTO::JPETERS | John Peters, DTN 266-4391 | Fri Apr 07 1989 10:58 | 6 |
| Saab 96 manuals had a good dead cell test, which was accomplished by
measuring battery voltage while cranking engine with starter. The most
common failure is a dead cell, and their test would identify that
clearly. Anybody nursing along a 96?
J
|
926.29 | I'll try to remember to look it up | TOPDOC::AHERN | Dennis the Menace | Thu Apr 13 1989 13:29 | 7 |
| RE: .28 "Anybody nursing along a 96?"
Yes, why? You mean the car right? I'll have to look in the SAAB
Bible and see if I can find the procedure you mention.
|
926.30 | dual bus distribution | MSCSSE::BERENS | Alan Berens | Fri Oct 27 1989 13:48 | 74 |
| [moved by moderator -- see also Note 1102 and possibly others]
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Note 1366.7 Manuals for older engines? 7 of 7
ROLL::NELSEN 62 lines 27-OCT-1989 11:58
-< Advantages to dual bus pwr distribution? >-
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Your suggestion of using separate House and Engine buses is intriguing, but
leads me to have questions concerning its advantages. In my analysis
below, it would seem that the only advantage of having a separate house bus is
that house equipment (Loran, things with memory, etc) can be isolated from the
voltage sag that occurs when the engine is started. Are there any others?
We're considering a redesign of the distribution system for a boat that is
going to have a heavy load of equipment for ocean racing. Reliability and
simplicity are both of utmost importance as this boat will probably be
in single handed races as well.
Compare it with this simpler system:
- single bus for engine and house
- two batteries (maybe three) connected with separate heavy SPST switches
to that bus.
- distribution/fuse box selected to be large enough so that no short cuts are
taken to bypass it when other equipment is added.
- the main distribution box will have accurate volt meter installed in it,
possibly a current meter to measure charging rate.
The SPST switches permit full flexibility of connecting or disconnecting the
batteries.
In use:
There would always be one good battery reserved for the
engine. It would be disconnected from everything and held in reserve.
When charging, both batteries would usually be charged in parallel, and when
engine is off, one battery would be disconnected. Although, either battery
could be charged separately.
Because of the heavy duty single pole switches, there is no problem with
starting engine with one battery, and then switching the second battery
(which may be low) into the circuit.
If one battery has a shorted cell, the volt meter will detect this. As each
battery can be checked individually with and without load (using the distn box).
Re engine interference: There would be no problem with electrical interference
while the engine is running, as we have been able to eliminate all such
interference in the past. Aha, I see one advantage of a separate house bus:
eliminating the house bus from the voltage sag that occurs when the engine
is started.
Perhaps, we would have to make sure that the voltage sag during the
starting motor surge doesn't dump the settings in the Loran and in the
automatic helm (we have had a problem with this one!). This could be the only
problem with not having a separate house bus -- namely, isolating the house
service during the engine start voltage dip. One fix might be to make sure
that heavy enough wire is used to the starting motor and that battery
connections have sufficiently low resistance.
Other than isolating the house system from the voltage sag when the engine is
started, I don't see any advantage offered by having a separate Engine bus
which contains the alternator. This alone might be sufficient reason to go
with the separate bus... but am I missing something else?
Don
|
926.31 | how to prevent loran crash | MSCSSE::BERENS | Alan Berens | Fri Oct 27 1989 14:15 | 20 |
| re .30:
See note 926.25 for another (better, I think) idea.
There is a simple solution to loran crashes caused by voltage drop from
starting the engine. Connect the loran to the ship's power bus through a small
diode. Also connect a small lead-acid battery (such as a motorcycle battery)
directly to the loran. This small battery is normally kept charged by the
ship's power system. When the voltage on the ship's bus drops below the
voltage of the small battery (ignoring the diode voltage drop), the small
battery keeps the loran power input at 12 v.
I've installed this system on our boat. Our loran stays up even when the
voltage on the ship's bus is so low that the starter moter will barely crank
the engine. The battery is mounted behind the circuit breaker panel. This
system has one additional advantage. If for some reason the main batteries
fail completely, the small battery has enough capacity to power a VHF radio,
loran, satnav, etc, for a brief time.
|
926.32 | reasons for ..... | MSCSSE::BERENS | Alan Berens | Fri Oct 27 1989 14:20 | 42 |
| [Moved by moderator. Yes indeedy, sports fans, let's keep discussions in
logical places. Discussing power systems in a note about old engine manuals
doesn't strike me as all that logical. This note seems more appropriate.]
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<<< MSCSSE::SYS$SYSDEVICE:[NOTES$LIBRARY]SAILING.NOTE;1 >>>
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Note 1366.7 Manuals for older engines? 7 of 7
ISLNDS::BAHLIN 29 lines 27-OCT-1989 12:55
-< Should this be in the battery topic? >-
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Actually the system you've proposed isn't all that much different
than mine. In both there is the opportunity to maximize your choices
of battery connections. My main reason for doing the switches
was to eliminate the need for isolators which generate heat, create
loss and can fail. I don't believe that isolators are optimal
for combining batteries.
My reasoning for the dual buses was:
1) Eliminate the need for filters in the distribution system.
They create losses, heat, and can fail (just like isolators).
When you go to a high output alternator you need to go to
appropriate sized filters that are expensive. My alternator
noise is constrained to the world of the engine, where it is
harmless, by the switching.
2) Allow the batteries to discharge to 50% before being recharged.
When you have everything on one bus and do day tripping (as
I do) it is possible that your batteries don't get any
'exercise' this is as harmful as too deep a discharge.
I wanted a way to LET them go down an appropriate amount
before being recharged.
I never even thought of the sag issue you raised but it is certainly
valid and maybe another unwanted part of the starting glitches is
what must certainly be huge spiking coming from the starter motor
itself once you release the key. Wouldn't this dc motor become
a dc generator for a short period after release?
|
926.33 | | MSCSSE::BERENS | Alan Berens | Fri Oct 27 1989 14:22 | 8 |
| re .25:
The battery isolator can be eliminated if the alternator is connected to the
ship's power bus and at least one battery is always connected to that bus.
I've never had any problem with alternator electrical noise, but good filters
aren't all that expensive.
|