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Conference unifix::sailing

Title:SAILING
Notice:Please read Note 2.* before participating in this conference
Moderator:UNIFIX::BERENS
Created:Wed Jul 01 1992
Last Modified:Mon Jun 02 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:2299
Total number of notes:20724

922.0. "Repairing rotted wood with epoxy" by DSSDEV::TABER () Fri Jul 22 1988 14:16

    Does anyone have experience using epoxy to repair rotted wood? 
    The newer materials available these days are two-part: a "consolodant"
    that is brushed/injected into the rotted wood, and a regular epoxy
    that is used to fill in any holes that have developed.
    
    The consolodant is supposed to penetrate into the wood, filling
    hidden voids and strengthening the weakened structure.  Good thought,
    but does it work?
    
    The reason I'm asking is that the technology which was developed
    for boats has been transferred inland for repairing rotting structural
    members in houses.  I have a contractor proposing to use the stuff
    on a section of rotted beam in my house, but I would like to hear
    from someone other than the contractor or the manufacturer that
    it works.  A request placed in HOME_WORK resulted in a pointer to
    this file.
    
    So how about it?  Any wooden boat owners out there?  Have you ever
    repaired a rotted spot with the consolodant/epoxy method?  I've
    seen it on sale at Bliss Marine, so somebody must be buying it....
    
    					Thanks,
    					>>>==>PStJTT

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922.1They say it dosn't work.NSSG::BUDZINSKIFri Jul 22 1988 14:5217
    This stuff (Git-Rot) was discussed in the BOATS Conference on node
    VICKI, Note No. 49.  The conclusion was that it didn't work due
    to the fact that there was no way to bond the boundry between the
    consolidated rotted portion and the sound unrotted portion of the
    wood.  This means that sooner or later, the lump of solidified rot 
    would drop out of the rest of the structure.
               
    A second problem is that the material only penetrates the rotted
    wood leaving it surrounded by rotting wood which it dosn't effect.
    The rot process is underway for quite some time before you see the
    effects in the wood but the wood is penetrated by cielia (or something
    like that) and those have to be killed to stop the process.
        
    Regards,
    
    John

922.2snake oilCLT::FANEUFMon Jul 25 1988 10:1610
    In addition, even epoxies depend to some extent on fillers for
    strength. A big lump of epoxy is just a big lump of plastic; strong,
    but it's reinforcement in this case is just rotten wood. You have
    to ask if the epoxy itself supplies all the strength required.
    
    I would treat all these processes as snake oil.
    
    Ross Faneuf
    

922.3replace?CHEFS::GOUGHPPete Gough @REOMon Jul 25 1988 10:513
   Why not replace the rotting timber and sleep nights knowing the problem
    is no longer rather than worrying what is happening......

922.4Hmmmm. I was afraid of thisDSSDEV::TABERMon Jul 25 1988 13:359
    Thank you for the replies.  I'll check out the reference in BOATS.
    I guess my suspicions were well founded.
    
    Re .3 -- The house is very old, and because of the construction
    techniques popular at the time, it would (will) be very difficult
    to pull the old section out and replace it.  
    						Thanks,
    						>>>==>PStJTT

922.5CLT::FANEUFMon Jul 25 1988 14:0711
    I don't know where you're located, but be aware that in New England
    at least there are a number of builders who specialize in restoring
    old houses, many of whom are capable of repairing and/or duplicating
    early structural work. Don't give up on such a repair based on the
    first (or second or third) contractor's inexperience or unwillingness.
    You could start by giving Ted Haggett of Merrimac MA a call for
    advice (if you're anywhere in that area).
    
    Ross Faneuf
    

922.6Should you reglue this?SCAACT::CLEVELANDMon Feb 04 1991 14:5020
    Well, let's get this subject alive and back on boats!
    
    On my Alden 36, I have a large amount of wood on the outside of my
    bulwarks. Near the lower portion, I've got a 3/4 inch, semi-circular
    strip of teak pulling away from the plank below. I can stand above the
    gap (approx 30 inches in length) and see what looks to be the deck/hull
    joint, the stainless steel screws that used to hold it in place and a
    small amount of what looks like old epoxy.
    
    Question: How do I fix this? The particular strip is approx 6-8feet in
    length before it joins into the next portion that continues down the
    hull. I was going to find some way of pulling out the teak plugs to
    expose all the screws (methods please!), unscrew the wood, find out why
    it pulled out (rot?), fill the joint with life-caulk and re-glue and
    screw the wood back on.
    
    Is this the proper method? What should I use to glue the wood back on,
    or should I? 
    
    Suggestions please!!!!
922.7dig, drill, pry, coerceRECYCL::MCBRIDEMon Feb 04 1991 15:2714
    Extracting the bungs covering the screw holes is straight forward. 
    Tough to do without destroying them but replacement is easy too.  I
    have simply used a small screw turned into the bung and then pried it
    out with a hammer.  Careful doing this as the surrounding wood can
    splinter if it is done too fast.  Alternately they can be drilled out
    but again caution must be excercised so the head of the fastener is not
    marred.  They can also be dug out with a small blade.  Replacement bungs 
    are available in most ship's stores in a variety of sizes.  Epoxy the
    new ones back in place when you are finished.    
    
    Good luck,
    
    Brian
    
922.8Repair suggestionsRIPPLE::ROTHENBER_DATue Feb 05 1991 11:2529
    Plug extraction isn't too difficult, provided a little care is taken. 
    The previous reply offers some good advice.  I've had good luck using a
    lathe tool with a curved blade whose diameter is less than the diameter
    of the plug.  Give it a light tap into the head of the plug, then twist
    gently.
    
    As to how to re-fasten the plank:  You probably won't know what you
    need to do until you get your teak off, or at least away from the hull. 
    Did you intend to pull the entire strip of wood, or just repair it in
    place?  
    
    It sounds as if your hull (or at least the bulwarks) is wooden.   If
    you're lucky, you just bonged into something that's pulled your trim
    (?) away.  Then, you might be able to get away with larger screws and
    bedding compound.  Another, stronger, possibility may be through-bolts
    and bedding compound. I'm not too sure about epoxy; aren't there
    delamination problems with teak and epoxies? 
    
    There've been a few notes about checking for rot.  This is something
    you'll want to look for.  If you pull the teak completely off, you can
    replace the rotten wood below.  When cutting rot out, make sure that
    you go well beyond the rotten portions, as that stuff is insidious.
    If you do have rot, and you can't replace the rotten wood just now,
    you'll probably want to through-bolt with a good backing plate.
    Remember that rot usually spreads, and doesn't go away.
    
    Is this an area where fresh water can sit?  If yes, then you might want to
    think of ways to eliminate standing water as standing fresh water is a
    real invitation to rot.