T.R | Title | User | Personal Name | Date | Lines |
---|
896.1 | try harder? | MSCSSE::BERENS | Alan Berens | Mon Jul 11 1988 09:31 | 6 |
| If brute force doesn't work, you aren't using enough of it. Try more
reverse bend.
:-)
|
896.2 | | MILVAX::HO | | Mon Jul 11 1988 10:36 | 17 |
| Careful there. The conventional wisdom about cold working aluminum
has a lot of truth to it. I broke a dinghy mast trying to take
a slight bend out of it by leaning on it. A friend broke his Etchells
mast (40 ft) by trying to induce some pre_bend it with a come-along.
If you try to bend the boom excessively, it may not break immediately
but it will fatigue. This will be apparent the next time the wind
comes up. The boom will bend upwards or fall off much more dramatically
than before.
The boom on the same dinghy was also bent upwards from too many
seasons of vang sheeting. Since the sail was loose footed, I was
able to turn the boom upside down and reverse all the hardware.
At rest there is still a bend in the boom but now it's pointed down.
With wind in the sail however, it straightens right out.
- gene ho
|
896.3 | more questions | CSSE32::BLAISDELL | | Mon Jul 11 1988 11:35 | 8 |
| re .1 and .2
OK, I'm going to try more force and I accept the risk that I may break the
boom. The question I still have is do I put the reverse bend in and hold it
for extended period of time or do I put a lot in and immediately release it?
Thx agn, Bob
|
896.4 | to much is no good | HAEXLI::PMAIER | | Mon Jul 11 1988 12:09 | 6 |
| be carefull with to much strenght.Do not try to bend it back in one go.
Put more and more pressure on it until it bends just a little bit back.
The next time put just a little bit more,until the boom is straigt.
Peter
|
896.5 | | MILVAX::HO | | Mon Jul 11 1988 12:34 | 9 |
| One method recommended to me, which I was too impatient to try,
is the following:
Support the boom at both ends so that it won't rotate with the bend
up between two sawhorses. Pass a strap through one or more cinder
blocks and tie to the boom at the point of the bend. The weight
should be enoough to induce a slight reverse bend. Leave it there
for a week or more until the bend is permanently straightened.
|
896.6 | | 3D::GINGER | | Mon Jul 11 1988 16:40 | 10 |
| I dont think .5 will work on a metal boom. Metal is an elastic
substance, and will return to its previous state when bent, UNLESS
it is bent past the elastic limit. Once past the elastic limit the
bend ammount can rise VERY rapidly, ie the part can break.
So the trick is to stress it enough to pass the elastic limit so that
it will bend, but not so much that it breaks. I suppose this could
be done very scientifically, with all kinds of calculations, then
apply the force and hope for the best!
|
896.7 | Performance or aesthetics or safety? | ECAD2::FINNERTY | | Wed Jul 13 1988 10:26 | 13 |
|
re .0
>> That is, laid on its side on a flat surface it lifts a maximum
>> of 1/4" off the surface.
If it's bent near the middle, that's 1/8" to each end; does this
affect sailing performance sufficiently to warrant getting a new
boom? On a Digital salary?
- E. Scrooge
|
896.8 | A Straight Boom! | CSSE32::BLAISDELL | | Mon Aug 15 1988 09:24 | 24 |
| Thank you Noters! Using your advice and cautions, I now have a straight DN
boom and I can spend my money on different toys instead of a new boom.
For the record, the DN boom is approximately 9 feet long. Using the legs of my
6 foot workbench as a jig, I used a bottle jack applied at the crown of the
bend to gradually increase the reverse deflection of the boom from 1/2" to
1 5/8". The operation looked something like the following:
|<--------- 6 feet ------------>|
O O table leg
================================================= boom
^
| bottle jack
__________________________________________ wood bracing
O O
There was no improvement in the alignment of the boom until I reached
about 1 1/4" deflection, regardless of how long I held it in position.
Throughout I always increased deflection by 1/8" increments and, happily, when
I reached 1 5/8" the problem was corrected.
Thanks again, Bob
|