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Conference 44.392::eng_in_miniature

Title:Engineering in Miniature
Moderator:ESPO01::NEALE
Created:Fri May 29 1992
Last Modified:Wed Mar 05 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:166
Total number of notes:1928

166.0. "Milling in the lathe...." by TALLIS::GREENMAN () Thu Feb 06 1997 14:00

    Those of you out there who do milling in the lathe, I'm curious
    about speeds/feeds/depth you can manage (largely in your Myfords
    I suspect).
    
    I began experimenting a bit with it last night and found that with
    a 3/16" 2-flute (new) endmill, I could successfully mill .020
    depth at 1000 rpm with a feed of about .002". This in stress-relieved
    cold-rolled BMS. this under powerfeed.
    
    I found that I could work it through by hand at that speed/depth
    (although lord knows the feed!) and "feel" it cut.
    
    This with just putting the steel in my homemade toolpost with the
    new full-length t-slot cross-slide. No vertical slide (and its
    attendant weight).
    
    Do you successfully slot with say 1/4" endmills? What depth?
    
    And could somebody once again reassure me that running the straight-
    cut gears at 1000 rpms is an okay thing to do? :-) It sounds fine
    (I redid all the bushings back there so the gears are sitting
    correctly) but VERY busy!
    
    Question..... what's the max rpm you run your lathe at under powerfeed?
    
    Thanks,
    Charlie
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166.118559::WELLCOMESteve Wellcome SHR3-1/C22 Pole A22Thu Feb 06 1997 15:278
>>    And could somebody once again reassure me that running the straight-
>>    cut gears at 1000 rpms is an okay thing to do? :-) It sounds fine
>>    (I redid all the bushings back there so the gears are sitting
>>    correctly) but VERY busy!
    
    Sure, it's okay Charlie. You've got a heavy cast iron belt and gear
    guard on the Logan.  If the gears blow up, there's very little risk of
    getting hurt.  ;-)))))
166.2max rpm under powerfeed?TALLIS::GREENMANMon Feb 10 1997 13:566
    Hello again. What is the max rpm you've run your lathe at under
    power feed? Just curious..... Those S7's go about 2K right? Ever
    run it that fast under powerfeed?
    
    Thanks,
    Charlie
166.3re: power feed at high speed30513::FISHERwhile (!asleep) sheep++;Mon Feb 10 1997 16:0723
<                     <<< Note 166.2 by TALLIS::GREENMAN >>>
<                         -< max rpm under powerfeed? >-
<
<    Hello again. What is the max rpm you've run your lathe at under
<    power feed? Just curious..... Those S7's go about 2K right? Ever
<    run it that fast under powerfeed?
<    
<    Thanks,
<    Charlie

I have never not used my power feed because of RPM.
The then again I am almost never on the fast side of the primary pulley
so for me high speed is usually in the 700 RPM range.
Also I haven't done much milling on the lathe since I got a small Clausing.

So - I hear your question - but I can't be much help.

Bye          --+--
Kay R. Fisher  |
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166.4TALLIS::GREENMANMon Feb 10 1997 18:3420
    Okay then, next question.....
    
    What do you use to lubricate your drive gears?
    
    Open gear grease?
    
    Light oil?
    
    I use a bit of 50w on them; just enough to keep them wet.
    
    And again.... any of you running your lathes up much beyond 1000rpm
    in powerfeed? I reread the "owner's manual" for 'a lathe like mine'
    (same spindle/gears/apron/quickchange but about 30 years newer), and
    top rpm is 1800 and it says nothing in there about not (sorry for the
    double negative) using the quickchange.
    
    But I'll tell you, at 1000rpm in powerfeed, it sounds like the M715
    coming down out of the mountains against the engine at 65mph :-)
    
    /Charlie
166.5Personal experienceGALLOP::NEALEWho can, do - who can&#039;t, consultTue Feb 11 1997 13:2426
On behalf of other Myford S7 owners... (??? where are you all???)

Like Kay, I seldom use the "high" range, so generally keep below ~900-1000RPM.
Higher speeds are usually reserved for drilling, but as you rightly point out,
are also useful for milling cutters in the small sizes. From memory (some time
since I have done milling in the lathe) I have probably not used power feed at
the same time.

Yes, the gears are noisy (although the Myford uses Tufnol gears for the first
tumbler gears). I am quite sure that they will stand up to the speeds and loads
being applied. After all, the back gears are the same DP and take much heavier
loads (albeit at lower speeds). I have seen no warnings not to use power feed at
high speeds. I remember Martin Cleeve talking about screwcutting at 1000RPM with
his auto-cutoff, and essentially he was using the same gear setup. Myford do
indicate that back gear should not be used at the two highest speeds, but there
is no need to anyway, as these overlap with the lowest direct speeds.

I use a small dribble of oil whenever I get fed up with the noise. A light
grease is probably better, as oil tends to get flung off. You also have to be
very careful to keep the gears clean (i.e. avoid swarf coming back out of the
spindle) as swarf sticks only too easily to oily gears. My Dore-Westbury uses a
heavy grease on the back gears, as it is fiddly to re-grease and even the thick
grease obviously gets thrown off after a while. Top speeds there are probably
~1000RPM.

- Brian
166.6TALLIS::GREENMANWed Feb 12 1997 13:4730
    Thanks Brian (and Kay). I too have seen no warnings about using
    powerfeed at high rpm. But again, the only time you'd want to do it
    would be with milling and almost nobody does that with "American"
    style (no t-slot cross-slide) lathes.
    
    I have now gotten sort of used to what it sounds like at 1000rpm
    which right now is max speed for the lathe (it has a slow motor). But,
    when I eventually (soon I think) convert the primary drive to poly-v
    belt and a 3-step pulley, I'm going to go for the full range, which is
    up to 1800rpm. I do think I'll hold powerfeed to 1000rpm which ought to
    work okay. I mean how many models were made with ML7's and they top at
    what, 800rpm or something?
    
    Rocol sells an open-gear lubricant and I may try that (in moderation).
    I have read the great GHT (and I think others) who crack on ME's who
    grease their gears, saying a bit of light oil is sufficient. I was also
    quite liberal with the lash and I should probably go back and check
    that with some cigarette paper and shoot for the minimum. (I shimmed
    the rack/pinion to the minimum with good effect I think.)
    
    I did redo all the bushings back there as part of the lathe renovation
    (sp?) and made new (some three and four times!) spindles for everthing.
    It needed it. (If you want a pretty good indication of how "used" a
    used lathe is, reach back and wiggle the stud gear!)
    
    I personally could not imagine firing up the backgears at say 1500rpm!
    Could you imagine what that would sound like!!
    
    Thanks,
    Charlie
166.718559::WELLCOMESteve Wellcome SHR3-1/C22 Pole A22Wed Feb 12 1997 14:493
    Since (in theory) gears make rolling contact only, you shouldn't
    need much lubricant.  Eliminating most of the backlash ought to 
    help with the noise, I think.  
166.8lubrication of gears30513::FISHERwhile (!asleep) sheep++;Fri Feb 21 1997 14:3319
<                     <<< Note 166.4 by TALLIS::GREENMAN >>>
<
<    Okay then, next question.....
<    
<    What do you use to lubricate your drive gears?
<    
<    Open gear grease?
<    
<    Light oil?
<    
<    I use a bit of 50w on them; just enough to keep them wet.

I use STP on the open gears (about once a month) and on the dead center.

Bye          --+--
Kay R. Fisher  |
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