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Conference nesbit::modular

Title:Embedded and Real Time Modular Computing Conference
Moderator:IRNBRU::GRANT
Created:Tue Sep 05 1995
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:235
Total number of notes:1091

233.0. "Wanted: cool, quiet Alpha CPU card. Speed not important." by BBPBV1::WALLACE (john wallace @ bbp. +44 860 675093) Wed May 21 1997 17:18

    A current Noname/VxWorks customer is planning ahead and wants to look
    at DMCC. 
    
    They would very much like a solution with no fans (and no significant
    software changes :-).
    
    What would be the chances of downgrading a K2 to run slower (and
    presumably cooler), with a bigger but passive chip heatsink if
    necessary to give better cooling ?
    
    regards
    john
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233.1...off the top of my head.GONE::PIERSONFri May 23 1997 17:2232
    1) New heat sink (larger) means redo shock & vibe.
    2) Also EMI
    3) also Thermals
    4) redo sw quals
    	[And i may be forgetting summat...)
    
    	(Each of those is a task, with hours/dollars associated.)
    
    Also need to know HOW slow is acceptable.
    
    Also, JUST slowing the CPU still leaves the rest of the SBC dissipating
    power.  May not be able to get to where they need to get to.
    
    Either needs a huge opportunity, or a noticeable amount of NRE.
    
    Need to know what enclosure this would be in.
    	(ie: what airflow?)
    If its NOT in a DMCC box, they still need airflow to cool the rest of
    the configuration.
    
    IF this is going into a DMCC Enclosure, the SBC fan does not add much,
    if any, perceptible noise over and above the enclosure fan.
    
    [I suspect the _real_ issue is the fan, per se, (ie: mtbf) rather
    than noise, right?]
    
    Is the customer aware that the SBC fan on k2 is wired into server
    management and will alarm if it fails?  (Does that address their
    concerns?  It may not....)
    
    regards
    	dwp
233.2Don't worry about MTBF, worry about mechanical noiseBBPBV1::WALLACEjohn wallace @ bbp. +44 860 675093Fri May 23 1997 19:1511
    Real issue is actually noise not MTBF. This is a studio sound desk
    (music, broadcasting, etc) application. Extraneous mechanical noise is
    unacceptable. This is going into a custom enclosure which with Noname
    is currently passively cooled (no fans). A standard DMCC enclosure is
    out of the question in this application because of the fans.
    
    ta for info to date, will pass to Account Manager. Who should he get
    back to with info re volumes etc ?
    
    regards
    john
233.3Quiet Option Cards too?NNTPD::"[email protected]"Gordon McNabMon May 26 1997 14:3713
John,

We're sitting in the lab right now listening to several DE500s
switching between AUI and Thinwire. It's a relay and is audible
above the noise of the box fans!

There's another thing to look out for in this config.


Gordon

[Posted by WWW Notes gateway]
233.4DE500 noiseHELIX::SONTAKKETue May 27 1997 17:153
    RE: .3
    
    But that should only happen once when you have powered up the system
233.5Yes, I hope so.caly70.ayo.dec.com::GordonGordon McNabWed May 28 1997 09:119
When we run it with VMS we get quite a lot of clicks as the machine is
coming up, but when it's started then it's OK. If the carrier gets lost
from the network that is chosen would it try the other two connectors
for carrier signals while VMS is running?


Gordon

233.6GONE::PIERSONWed May 28 1997 23:3914
    >de500 switching at power on
    	support engineers get the boards to do strange things.... 8)>>
    
    >...acoustic noise...
    	ahmmmmm.  Is the AXPpci 33 (noname) in one of our boxes?
    	If so, its' got a fan.
    	(If not, i congratulate their thermal designer...  It CAN be
    	done, but...)
    
    	regards
    	dwp
    
    	(In any case, the control room is isolated from the recording
    	studio.  yeah.  I know.  The Customer is Right...)
233.7If they'd waited for us to sell boxes...BBPBV1::WALLACEjohn wallace @ bbp. +44 860 675093Thu May 29 1997 11:5214
    No, it's not in one of our boxes. This design goes back a while; the
    customer had finished their design long before Digital were able to do
    such exciting things as sell bought-in boxes. And anyway their box has
    a lot more knobs and displays than ours (it's a mixing desk :-).
    
    Last time I looked, there was a large piece of metal bolted on to the
    21066 which then connected to the (metal) desk chassis, thus the whole
    thing is used as a passive heat sink. There's plenty of thermal
    capacity...
    
    Keep the ideas coming.
    
    regards
    john
233.8GONE::PIERSONMon Jun 02 1997 17:0236
    '...plenty of thermal capacity..'
    
    	There is IF someone did the numbers..
    	AND did the mechanical attach right.
    
    Same trick will work with 21064 (the numbers needed to do desigh are
    in the EBM4x UM) and with the 21164A (the numbers are not in the EBM2x UM.
    but are avilable from Hudson).
    
    _BUT_
    	(and this applies to the AXPpci 33 as well...)
    
    What About the REST of the stuffe in there?
    
    AXPpci 33 is a good case in point: the 3.3v regulator is the hottest
    thing on there.  did 'the customer' sink THAT to the box?
    
    Ditto the memory, ditto the disks....  All Those are designed for
    airflow coolling.
    
    IMO (unless this is hugish opportunity, volume wise), the 'best'
    thing to do might be to point the customer to the info on the Digital
    Semi Publick site and let their metal benders have at it, so long as
    they think about diska and memoryes and cache and such as well.  If
    they don't feel competent to tackle it, there are 'hired gun'
    consultants who would assist them.
    
    (As it happens i was at a presentation from some of the Sony folk, whose
    names i do not recall, when they were stateside, 18 mos(?) ago...
    
    And, presumably, this thing needs meet only 'office' (25-30C) in
    contrast to some '_emmbedded_' which may go plant floor and need 40-50C
    capability....)
    
    regards
    	dwp