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Conference vicki::boats

Title:Powerboats
Notice:Introductions 2 /Classifieds 3 / '97 Ski Season 1267
Moderator:KWLITY::SUTER
Created:Thu May 12 1988
Last Modified:Wed Jun 04 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1275
Total number of notes:18109

1262.0. "Inboard Engine Rebuild questions" by KAHALA::SUTER (and now for something you'll really like!) Wed Jun 19 1996 12:03

	Didn't see a note for Inboard Engine Rebuilding... <usual disclaimers>

	A slight but noticeable decrease in performance, minor oil consumption,
an exhaust manifold gasket leak and 1200 hours has all contributed to my
thoughts of a total engine rebuild for the Nautique this winter. (Did he say
"winter"?) Other arguments are that I *really* like my boat with it's tan
hull base color (which is no longer available w/o special Order), overall
great condition and that a new replacement is in the 26-33k range. 

	The engine is a 1987 Holley carb'd 351 PCM, Mallory ignition using
points and condensor. The question is, how far do I take this? While I'd
like the "extra" power of a blower, open headers and nitrous I don't think
I'd like the headaches. Not to mention, the blower would interfere with the
tow rope! :-)

	I'm thinking a mild performance upgrade would be more reasonable,
not only on the wallet, but also for reliability. But, I'm unsure how far
to take this....

	Obvious stuff....

		A little custom head work.
		Hone the cylinders.
		New rings, Oversized maybe?
		Timing chain and gears.
		Turn the crank.
		New seals, gaskets, bearings.....
		New cam and lifters.

	Not so obvious stuff....

		New pistons?
		New oil pump?
		Ignition system upgrade? To what?
		Carb rebuild, even if it's running fine now? Maybe an upgrade
			here as well?
		Intake?

	Any guesses on cost? I SWAG 1-1.5k for the obvious stuff doing the work
myself. Not so obvious stuff????  depends... could reach 3k easy, huh?

Rick
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1262.1Visit your local speed shopSUBSYS::CHESTERWed Jun 19 1996 13:4016
    Take a look at the local "speed" shop for parts.  There are many intake
    and cam kits available.  Most of the vendors have three levels of
    preformance increase.  From mild to extreem.  The mild work ok with the
    std bottem end (crank, rods etc) the others need new rods and crank
    to handle the higher operating RPM.  The other result will be a narrower
    torque peak.  The other expectation of these "speed" kits is the use of
    93 octane gas.  As well as fresh water cooling for the aluminum intake.
    
    Mallory has a nice electronic ingition module to replace the points in
    thier distributers.  I have been using two for the past three years.
    
    Personal opion is to get a new cam and intake that has torque and hp
    peaks within the engine's current ratings.  Then change the ingition
    
    Ken 
     
1262.2Why not a Scorpion??GAAS::HYERWed Jun 19 1996 13:5710
Rick,
	Sounds like your list is complete.  If I were gonna keep the same block,
I'd opt for an aftermarket EFI and skip the nitrous.  Won't get the same
performance boost, but won't get the headaches either.

	On the other hand, the performance for the new Scorpion engine is
real impressive.  What are the chances the mounts and trany can be made to
match?  And only a *TAD* more than your $3K estimate I bet.

dave
1262.3A couple thoughtsFOUNDR::DODIERSingle Income, Clan&#039;o KidsWed Jun 19 1996 14:1018
    	I just took a look at an old ('93 ?) JC Whitney catalog and saw 
    a Hi-performance rebuild kit. It included cam, lifters, main and rod
    bearings, dbl-roller timing chain/gears, high volume oil pump, and gasket 
    set for $216. Unfortunately, it was only for older small block Chevy's.
    
    	Perhaps a newer catalog (or a regular speed shop catalog) will have 
    something similar for the 351. Then you could go with either a new ring 
    set, or piston and ring set. Figure about $30-$40 or so for the ring set 
    and about $15-$20 each for pistons. The rebuild set also didn't include 
    valves and valve springs which you may also want to consider.
    
    	A high output ignition coil and wire set is pretty cheap in the
    grand scheme of things, and may be another thought. Other than that,
    a decent machine shop will be able to also give you some ideas that
    might not be too expensive (i.e. planing the heads).
    
    	Ray
    	
1262.4have it balancedUNIFIX::BERENSAlan BerensWed Jun 19 1996 16:1412
re .0:

Since you'll be completely disassembling the engine, I'd suggest having 
all of the critical parts tested for cracks (magnafluxed or whatever) 
and having the engine balanced. A carefully balanced engine runs much 
more smoothly than the usual thrown-together factory engine. Years ago, 
I rebuilt a four cylinder 2 liter Rover engine and had it balanced. It 
ran so smoothly that I almost had to look at the tachometer at idle to 
be sure it was running. The cost of balancing wasn't all that much, as I 
recall.

Alan