T.R | Title | User | Personal Name | Date | Lines |
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1128.1 | I'll bite: Head gasket, maybe? | SALEM::NORCROSS_W | | Fri Dec 03 1993 12:23 | 14 |
| Dennis, this sounds backwards from what I have experienced. I tried
using Mobil 1 in my Dodge 318 van engine with 70K miles on it. I made
a trip from N.H. to N.J. and was down 2 quarts when I arrived. Not
leaking, just "sneaking" by the rings cause it was so much more
"fluid-ish". (New word- 5 points :-)
Unless you didn't use oversized rings if you bored the engine, then
what you are seeing doesn't make any sense. Do you have FWC or RWC?
I'm wondering if maybe you have a head gasket leak that is allowing the
oil to mix with the coolant water around the head gasket and get washed
out the exhausts. If you have FWC, I doubt it could occur but maybe if
you have raw water cooling? Just a wild guess. Obviously you would
have mentioned to us if your bilge was full of the missing oil.
Wayne
|
1128.2 | Valve guides? Oil too thin? | SOLVIT::CHACE | My favorite season is getting nearer! | Fri Dec 03 1993 15:45 | 11 |
|
If the valve guides were not redone with the rebuild or you
mixed-N-matched valves when you put it back together, you could easily
lose that much past the guides. I've also heard what Wayne has
suggested; that the oil could be sneaking past the rings. I kind of
doubt the head gasket since in most engines, (And 454 Chevy's for sure)
there is no oil under pressure going into the head past the gasket -
if the gasket was leaking, you'd get water in the oil, since the water
IS under pressure in the head.
Kenny
|
1128.3 | Start Looking | TPSYS::HOWELL | | Fri Dec 03 1993 16:56 | 39 |
| I am not sure about 454 cheevies but most American blocks have valve
seals that should be replaced whenever you "do the heads". If these are
not replaced, oil is sucked down the guides when the engine is backed
off. Mix/matching the valves will exacebate the situation. As a rule
the valve guides should have been "done" with the heads and new valves
installed.
If this is the case, rev that sucker up and back off quickly. If this
is followed by a puff of blue (wonder of synthetics burn blue - I've
never tried it) smike out the exhaust it probably is oil going down the
guides. Usually, this behavior results in a steady oil loss over time,
nothing radical, as you seen to have observed.
If it was the rings, the oil loss probably would have been more severe
and more noticeable. It would likely be present most of the time.
However if the rebuild was good, the cylinders appropriately machined
and the rings correctly sized and seated it is unlikely (but not
impossible). Check for blue smoke when idleing or at load for this
characteristic.
If these fail, hunt the wumpus time. Look for oil in RWC discharge or
in the FWC system. Check all seals as syns tend to sneak by the seals
much easier than your Jurassic types. Just because your bilge isn't
full of oil doesn't mean it didn't happen as it could have burned off.
Check the valve covers to be sure they are sealing properly.
You don't have all the antismog crap to deal with but also check and
make sure that breather caps and vacuum lines are ok. You could blow
oil out of the crankcase at high RPMS (but this you would probably
see) if these aren't 100%. Also, bolts have a strange way of loosening
over the winter storage. Must be mice with wrenches.
And, try calling the oil company that made the syn for advice. They
might have a few clues that I don't since my experience with syns (not
sins) is now exactly 1000 miles old.
Failing all else, re-torque the heads. This will have the same placebo
affect as a Digital reorganization.
|
1128.4 | honing | SNMFS::BOWMAN | | Sun Dec 05 1993 23:38 | 12 |
|
when rebuilding an enging they will generaly hone-"rough up" the bores
this allows oil to be trapped in the roughness and not scraped down by
the oil rings. so slightly greater than normal oil usage is expected
in a motor that hasnt bedded in yet. if you look at a new motors bore
you can see a real crosshatch effect.
id wait until full runin has been done before worrying about oil
consumption unless its really high for the hours you are doing.
tks reg
|
1128.5 | Is there such a thing as "oil rings"? | SALEM::NORCROSS_W | | Mon Dec 06 1993 10:08 | 27 |
| First, let me admit total lack of know how in rebuilding an engine.
It's one of those things that I want to do just so I can say I did it
but haven't had the time or place (or need) as of yet.
I did have a 302 Ford engine rebuilt by a local rip-off auto repair
shop (but that's a different story). I sold the car to my
brother-in-law without having put more than 50 miles on the engine.
He ran it for the break-in period and then sold it to another auto
mechanic because he couldn't afford to keep it in oil. The auto
mechanic tore the engine down and told my brother-in-law that the
rings wer installed in the wrong order. I guess there is an "oil
ring" that should have been at the bottom but was placed at the top of
the piston. This allowed excessive oil past the rings which the
original rebuilder told me was "normal" until the engine was broken in.
Of course the original rebuilder wouldn't honor the 90 day/1000 mile
warranty because I was no longer the owner. (Then again, he was the
same guy who quoted me $1200 and handed me a bill for $2500 and then
wouldn't give me the car cause I wouldn't pay him and I had to contact
the attorney general's office. Wait a minute. I promised I wouldn't
tell this story but if anybody needs to know who this person in Nashua,
NH., is I would gladly share off line before somebody else get's taken.
Btw, I paid $1200 plus the ten percent over the estimate allowed by
N.H. law.)
Anyways, I don't know if there is such a thing is the rings being
different but you might want to think about it.
Wayne
|
1128.6 | ahem - sorry | TPSYS::HOWELL | | Mon Dec 06 1993 10:22 | 0 |
1128.7 | Ahem - sorry - revisited | TPSYS::HOWELL | | Mon Dec 06 1993 14:33 | 50 |
| Oh boy :^( !
I see my note re .4 did not get in, connection lost was the culprit.
When rebuilding an engine, the cylinder bores are honed (machined) to
remove the ridge that is worn into the cylinder walls over time. This
ridge develops at the compression (top most) ring at TDC. It is simple
mechanical wear. The cross hatching is an artifact of the machining
process and has nothing to do with "catching oil". The stones on the
hone make cuts into the cylinder on the down and up strokes and this
results in that cross hatch pattern that is observed.
If this ridge is not removed and new rings installed on the piston, it
usually spells disaster as either rings or the piston crack or break
when the newly rebuilt engine is restarted. After honing (and some
blocks cannot be honed or must be honed too much) the mechanic needs to
assure that appropriately sized new rings are installed on the pistons.
The pistons themselves may have to be sized or even replaced. This
depends on the amount of material removed from the cylinder walls and
the condition of the pistons.
Normally, a piston has three rings. The top most is the compression
ring and ensures a good mechanical seal (figuratively speaking - we are
talking about things that need to slide past each other) so that
compression is achieved and power accomplished when the F/A mixture is
burned. The bottom two rings are oil control rings and prevent almost
all the oil from entering the combustion chamber.
All of these rings need to be appropriately sized and seated (something
like seating a valve) when the engine is rebuilt. Normally, one would
not notice any oil comsumption after a proper rebuild, just as one does
not with a new factory engine.
Sometimes, particularly with race engines, the rings may be seated
loose to improved HP (not done too much these days). With this
arrangement, there is some oil comsumption, but not a heck of a lot.
If your engine was properly rebuilt you should not experience oil
consumption. Loss of oil is a warning sign and should be investigated
whenever noticed. In your case I would do a very thorough inspection
and investigation to determine where that oil went. Even doing a
compression check when all else is exhausted and re-torqueing the heads
as well. Oil does get to the rocker galleries under pressure on some
engines.
More than likely, the cause is not mechanical but a seal. However, if
you can't find a leak, do the test for the valve guides first.
Old number 88
|
1128.8 | maybe | SNMFS::BOWMAN | | Mon Dec 06 1993 22:15 | 21 |
|
re -.1
i disagree with you about the cross hatcing on the bore
however i do agree with the rest of what you said.
the ridge is taken out either by rebore or a ridge remover if its
not excessive.eg. the diameter at the top of bore in relation to the
bottom is not out of spec.(the top of a cylinder wears quicker than
the bottom due to less oil at the top of a cylinder)
then wed use the honing stones to crosshatch the rest of the bore
we beleive to hold oil.
until these were smoothed off by running in and the protective tin
coating on the rings worn away we would expect some oil to be used.
the oil gets into the fine hones and as the piston
comes down the oil ring slides over the top of the cross hatches
leaving oil on the sides of the chamber,some of this would be burnt
as the fuel ignites.
tks the other reg
|
1128.9 | Some of my experiences | SALEM::ABRAMS | | Tue Dec 07 1993 11:12 | 23 |
|
There has been two instances where I have had engines burn small
quantities beyond normal which were difficult to find at first. The
first was I had a engine rebuilt and it worked perfectly except that
the oil consumption was approximately one quart per 1500 miles. The
engine would smoke slightly at times but the mechanic could not find
any thing wrong. Finally, he noticed with all breathers and pcv valves
disconnected and blocked there was still a slight vacuum in the
crankcase. The problem was a very small leak in the intake manifold
gasket between the intake valves and lifters.
The second oil consumption problem was when I first started the
engine it would smoke. It appeared that it was a problem with the
valve guides or valve seals leaking oil down on to the piston after
the engine was stopped. The problem turned out to be a faulty PVC
valve that was leaking oil into the intake manifold and it form a
small puddle in the manifold and it would cause the engine to smoke
only on start-up.
Hope you find your problem. From my experiences I have found it
very diffucult to find a oil comsumption problem. Good luck.
George
|
1128.10 | does syn oil co. do analysis? | SALEM::LAYTON | | Wed Dec 08 1993 11:01 | 4 |
| How about sending an oil sample out for analysis? (kinda reminds me
of the joke about mail order urine analysis...)
Carl
|
1128.11 | I may have it figured out!! | GLDOA::DBOSAK | The Street Peddler | Tue Dec 14 1993 11:19 | 75 |
| Thannks for all of the insight.
Tis a tale of woe -- When I bought the boat, it had been repowered with
new engines -- 350H/P Crusaders --
When the engines were put into the boat, the engine/tranny combo had
the reversal in the tranny (As opposed to R/H, L/H rotation engines).
The previous owner had spec'd a low ratio tranny originally --
When he ran it, he couldn't get more than 1800 RPMs out of the engines.
He replaced the trannys with 2:1 ratio and got what he was looking for
UNFORTUNATELY, the new trannys need the reversal in the engines.
Soooooo - now he had Left Hand Rotation in the Starboard hole and Right
Hand Rotation in the Port hole.
When I asked about how it handled (Was on blocks for 5 years before I
bought it), he said: "No Problem." I asked if it acted squirly when it
backed down -- Nah, he says.
Well, my Marine mechanic and I decided to swap powerplants between
holes. That was everything would be where they needed to be.
Was a fun switchero because the only way the engines got into the boat
was as short blocks through a window.
Anyway -- I had my oldest step son (Who knows everything - Just
ask'em.) take the carb apart on the port engine to see if I had any
problems with varnish, before I turned over the engines (These engines
had about 20 hours on'em when I bought the boat.)
Anyway, as I recall, he dropped a small screw into the intake manifold
-- He tried to get it out but couldn't find it -- So he says -- Don't
worry -it'll clear through the exhaust valve --
He lied!
Anyway --- Puked the engine after about 30 hours on her bottom with me
the new owner! Awwww U-know!
Of course I couldn't tell my wife her son done me wrong, so I blamed it
on the mechanixs who dropped the iron into the holes first.
Sooo, we replaced the the right head (Busted) and we (marine Mechix and
me) sleeved a cylinder (cracked). The block work wuz done by a
performance shop and they oversized the cylinders - Then they matched
pistons to the new 30 thousandth over cylinder holes.
Didn't touch the left head - It only had about 50 hours on it -- Well,
may have had the valves ground 00 can't remember.
We put the engine back together -- We kept the lifters in the same
rotation -- we may have put the push rods into other holes -- With only
50 hours on the engine, it shouldn't matter.
Regarding oil in the bilge - There ain't no friggin' oil in my bilge!!
At least that's what I believe -- I don't see any chocolate water when
I look -- BUT now that I recall, I believe that under the tranny I
had an oil film -- I thought it had to do with filling the trannys with
fluid -- That may be where I should look -- We were careful with the
sealing tricks in the corners - I believe the seal could only be put
in one way.
The oil hose from the cooler is back there by the oil input -- Hmmm --
It's gotta be there -- If I have a leak around there, I should see oily
water when I pump the bilge --
I'll look there -- thanks for all of the insight -- What about that
teflon stuff -- Yeah or nay?
Regards,
Dennis
|
1128.12 | RH LH, Rh? | KAHALA::SUTER | Never too Hot! | Tue Dec 14 1993 12:35 | 18 |
|
Dennis,
Gee, I was going to ask what kind of reverse gears were in this
boat, but it just occurred to me that I'm missing one piece of info...
I know that my Warner Velvet Drive can handle both RH and LH
by merely turning the plate located around the input shaft, but does
this merely allow the motor to be RH or LH and the prop would turn
whichever way the motor is turning? In other words, if you have an
LH motor your prop will be LH and setting the faceplate in the reverse
gear merely allows the pump to operate correctly? So, you can't have
an LH motor and an RH prop, right?
I know we've discussed this before, but I forget... and the file
is a little slow these days...
Rick CA_is_now_mothballed_boo_hoo!
|
1128.13 | Really -- I only boat as an excuse to drink beer! | GLDOA::DBOSAK | The Street Peddler | Tue Dec 14 1993 13:06 | 30 |
| Rick:
I have Borg Warner Velvet Drives and my marine mechanix told me that
the RH engine was connected to the tranny it needed to be in the stbd
hole. Same was true for the Port engine -- He didn't say anything
about the face plate -- As I recall, to do anything with the tranny, U
had to break into it.
Everything now is where it belongs all the way down to the props - But
I agree -- this RH, LH stuff is more than mere mortals can comprehend
-- I had anudder boat with 250 Crusaders -- Ford Blocks -- Puked one
-- I got a truck block from the junk yard and rebuilt that -- Funny
thing about that stuff -- If you are going to make a standard rotation
engine become a reverse rotation engine, you absolutely need to ensure
that the back end of the crank isn't grooved for bearing lubrication --
Of course mine did have those grooves -- and of course, the new main
seal wouldn't work with a crank running backwards. And of course,
that means you are going to get oil into the friggin' bilge -- Which
makes everyone in your marina Pissed.
I pulled the engines after that bad season and took them to a machine
shop and said to go through them and find the oil leak -- It turned out
that we had to lap the back of the crank to get out the grooves --
then we had to use the old style seal to make everything work -- Kept
the boat one more year and got out of it -- Shudda sunk the damn thing!
Boating -- Gotta love it!
Dennis
|
1128.14 | Oil, What oil? | KAHALA::SUTER | Never too Hot! | Tue Dec 14 1993 13:09 | 26 |
|
Dennis,
My first suggestion is CHECK YOUR OIL more often! Egads, it took
most of a season for you to notice this oil problem. I attempt to
follow my owner's manual on this topic and check the oil every day
I use the boat. Enough for goody two shoes, huh?
On the oil consumption... my first suspicion... it's the port
engine and that's the one that had the head work, something's not
right....
I assume this is a rather large boat since it's a twin screw,
I'd further assume that the head work was done properly and that
no cracks exist in the head or block.... (Hmmm... wasn't there
a fix to the block?) If these assumptions are correct, the first
place I'd look is in the bilge. Is it possible that some valley
exists in the bilge behind the engines? Maybe the oil is hiding
and not readily visible?
Also, have you had the opportunity to run this boat while out
of the water? This would let you get a good look at the exhaust for
the possibility of inappropriate smoke....
Rick
|
1128.15 | Some Warners can be run in "reverse" | SALEM::NORCROSS_W | | Tue Dec 14 1993 14:16 | 9 |
| I have a complete set of Warner drive manuals, should anybody have a
particular question. Basically, most of the Warners are indexed for
direction of rotation by the face plate but some can be used to create
a reverse rotation situation without having to get a more expensive
reverse rotation engine in a dual engine application. It's all done
with the shift lever mechanism. I guess long periods in "reverse"
won't do them harm unlike the 1:1 ratio Velvet drive I have in my
Century.
Wayne
|
1128.16 | Hey -- I had 8 Quarts! | GLDOA::DBOSAK | The Street Peddler | Wed Dec 15 1993 08:11 | 33 |
| Rick:
Re: .14
I know -- I know -- Everytime U use the boat U check the oil -- The
boat is a 42 footer and to get into the Engine Room, I have to go into
the galley and open a hatch into the ER. Then I have to crawl down
between the engines and do the deal -- I always have a tough time not
spilling my beer when I do that!!
Next season I'll check it everytime -- It's habit because I always put
my nose into the ER to sniff before I start the engines.
Regarding the port engine repair -- The sleeve work on the roached
cylinder was done by a precision marine shop -- If that was bad, I'd
get water in the oil. The right head had the exhaust valve ((or what
was left of it) imbedded into the top of the head. The way the engine
finally puked was when I was running about 3300 RPMs and the sick
cylinders broken valve fell out of the hole it made in the head.
Water from the raw water pump ended up filling all of the cylinders -
Tis true -- U cannot compress a liquid -- Two connecting rods were
bent.
I'm going to do two things this spring: Search under to engine by the
rear main and by the oil hose connection for a leak -- Failing there,
I'm going to a fossil based oil. As I recall, I was okay on level
until I went to the Synthetic -- But I may be wrong.
I don't have blue smoke ever in either engine -- So I'm sure that it
isn't going out the exhaust.
Dennis
|
1128.17 | a better mouse trap... | MR3MI1::BORZUMATO | | Wed Dec 15 1993 11:03 | 19 |
| i was aboard a bertram 35' several years ago. in order to check
the vitals he had to rip up his salon. bertram when they built
it and to avoid all this, cut round plugs in the salon deck,
over for example the dip sticks, even tho he had carpeting
the carpet was glue down, and also glued to the plugs, you could
barely see the outline of these, but they were visible enough,
you could get a grip on the carpet and remove the plug, and
reach the dipstick, or whatever. suggest you do something
similar, that way you can keep the cold one nearby....
JIm
|
1128.18 | There is always an easier way | SALEM::ABRAMS | | Wed Dec 15 1993 12:28 | 8 |
|
I have seen in cars that they have low oil sensors. Mabey you
could find remote oil sensors and install them to tell you when you
are one quart low. This would be the easiest way to constantly
monitor your oil.
George
|
1128.19 | high ratio | MR3MI1::BORZUMATO | | Wed Dec 15 1993 14:36 | 11 |
| i have a friend who (now retired) was a boatyard owner as well
as a mechanic. he once told me a boat engine will use about 1%
in oil of the total fuel it consumes. so 100 gals fuel=
1 gal. oil. sounds high doesn't it...???
guess we better carry spare oil..
JIm
|
1128.20 | Keep Looking | TPSYS::HOWELL | | Wed Dec 15 1993 14:49 | 55 |
| Suggestion #1.
Put step son in ER - permanently. Have SS report on engine oil
levels and other engine vitals, hourly - even when you are at home.
Suggestion #2.
You can get phosphorescent dyes that you add to the oil and then
search for the leak via UV light. Of course, I have no idea whether
they are compatible with syns or not.
Suggestion #3.
Are you absolutely sure that you do not get oil smoke from the
exhausts when you - rev engines to 3300 rpm and then drop the throttle
to idle instantly? It would be a temporary phenomenon if oil is being
sucked down the valves or past the rings.
Suggestion #4.
Are you sure the engine was topped with oil at the beginning of the
season (you didn't let SS fill them did you)?
Suggestion #5.
Did you put valve stem seals on all valve stems? These look like
o-rings and go on before one seats the spring.
Suggestion #6.
Synthetic oils tend not to discolor(turn black). Did the bilge water
have any dis-coloration to it at all? It would be more a very light
tan.
Suggestion #7.
Have you noticed any blue smoke from the ER breathers at anytime?
These tend to be over the side so you may not have noticed. The engine
might be burning the oil off in the ER. Put I would think you would
smell this if you sniffed the engine room while the engines were hot.
Suggestion #8.
You ran the engine on fossil oil for 30 hours. How long did you run
the engine for the season with the synthetic oil? If it was
substantially more than the 30 hours, and oil loss is linear over
operating time, then you might not have noticed the oil loss with the
fossil based oil, even though some did take place.
Oil doesn't evaporate. Those 3 quarts of synthetic oil went somewhere.
Either they burned off or they leaked. Either way, finding out how and
why may save you a tow from who knows where.
88
|
1128.21 | Wrong Medium | TPSYS::HOWELL | | Wed Dec 15 1993 14:53 | 4 |
| re .19
sounds like a WW-II fighter plane, not a modern engine in a boat!
|
1128.22 | Synthetic oil leaks | GUCCI::HERB | New Personal Name coming soon! | Wed Dec 15 1993 20:43 | 2 |
| From my own and friend's experiences with synthetic oil:
"it will find a passage for leakage like you never imagined"
|
1128.23 | My synthetic story... | KAHALA::SUTER | Never too Hot! | Thu Dec 16 1993 17:57 | 9 |
|
I like the suggestion of SS posting guard on the engines! :-)
I did kinda forget about the fact that you'd changed to synthetic...
My first and last experience with synthetic oil was in a slant-6
with about 13k miles on it (yup, that's 13,000)... Anyway, it leaked
like a sieve on Mobil-1 from just about everywhere and anywhere.
Needless to say, that motor was immediately switched back to the
stuff from the ground and no more leaks.
|
1128.24 | I got'em! | GLDOA::DBOSAK | The Street Peddler | Fri Dec 17 1993 08:33 | 34 |
| Whew!!! Thanks for all of the insight -- I especially like the ones
regarding the SS.
On my boat -- The USS SCURVY QUEEN, I am but only the Captain and the
Shi&&y Little Jobs Officer (SLJO). My spouse is the Fleet Admiral, and
keeping with the tradition of Beer Swilling Powerboter's, she is
affectionately known as Admiral Bimbo -- Every boat needs a Bimbo!
Any way (This is really a story about SS.), the Admiral is responsible
for sailing orders and Ports-o-call. One destination was a place
called warm water bay in Lake Erie.
I put the nose of the Queen on the shore -- The stern was in 9 feet of
water.
As the day progressed, the brewskis made folks a little loose - I
convinced the SS to jump off of the cabin top into the water -- The
cabin top is about thirteen feet off the H2O. The man is now sporting
a new set of earings.
And there ain't no friggin' way that guy is touching anything on the
boat.
The one note with a bazillion suggestions -- I'm printing it and am
gonna C what I find
The Admiral won't let me cut a hole in the main salon deck -- I'll just
have to check the oil before my first brewski -- That means I'll have
to do it before breakfast! ARRRGGHHHH!
Happy Hoildays.
Dennis
|
1128.25 | keep e'm cold. | MR3MI1::BORZUMATO | | Mon Dec 20 1993 09:46 | 21 |
| sorry about "before breakfast" that gets frustrating. every time i look
at my watch, its always beer:30.
on the synthetic oil, way back, and long ago, somewhere in this
notesfile, we discussed synthetic oil. one caveat was switching
after the engine had some miles on it, like after break-in.
going beyond the break-in and switching caused problems like
leaking.
so my suggestion here is to go to, or go back to regular oil.
if the leak persists, and none is in the bilge, you have to be burning
it.
on cutting a hole in the deck, the hole i had previously mentioned
was in the order of 3" in dia. not a hatch.
JIm
|