[Search for users] [Overall Top Noters] [List of all Conferences] [Download this site]

Conference vicki::boats

Title:Powerboats
Notice:Introductions 2 /Classifieds 3 / '97 Ski Season 1267
Moderator:KWLITY::SUTER
Created:Thu May 12 1988
Last Modified:Wed Jun 04 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1275
Total number of notes:18109

1019.0. "How to modify outboard H.P.??" by SMAUG::PORCARO () Thu Sep 03 1992 16:52

    I've been tuning up my 81 Evinrude 90H.P. outboard and got the idea
    that I'd like more horsepower. Well I went to OMC and got the
    maintenance and parts list manuals. The 1981 90 and 115 H.P. engines
    are identical (same cam, heads, block, exhaust) except in the
    carburetor speed orifices. I called a dealer and spoke to a
    service man and relayed this to him and asked if that was the
    only difference. His answer was no, the exhast was different among
    other small things, and that I couldn't get much more H.P. by
    changing the orifices. Not knowing much about internal combustion
    engines, carburetion, etc. (beyond the mechanics of changing parts)
    does anybody know if this is true. I'd like to be able to change the
    orifices to the 115 HP ones and get the 25 or so more HP for next to
    nothing.
    
    Is this possibly the only difference? Seems like a big HP jump for such a
    small change?
    
    Would a service man say no for legal and/or $$ reasons?
    
    It would seem to me, a novice, that the motor HP can be changed.
    
    Anybody know? I'm thinking of trying the library if all else fails.
    I can always read all there is to know about carburetion, internal
    combustion. But I'm sure someone here already has the knowledge I lack.
    
    Thanks, Bill
T.RTitleUserPersonal
Name
DateLines
1019.190 to 115 transitionNEMAIL::BRIGGSThu Sep 03 1992 17:2810
    I have a 1982 85hp Evinrude outboard and I was told that the cylinders
    were different. I was told that there are other small changes that would
    add-up to big dollars. I have a dealer in Dover N.H. that I rely on
    heavily for maintenance, when needed...knock on wood that engine has
    been  a fantastic reliable performer.  Contact Western Auto at
    603-742-5453 and ask for Gary. Let me know how you make out...
    
    Steve
    DTN-221-5681
     
1019.2TOOK::SWISTJim Swist LKG2-2/T2 DTN 226-7102Fri Sep 04 1992 10:3216
    I don't know about as far back as '82 Evinrude 85's, but recent 90/115
    are in fact identical block assemblies.   But I believe that there are
    a lot of little things that make up the difference between 90 and 115
    including carbs/jetting (and there are two carbs), reed and intake
    port sizes/styles, exhaust system differences, etc.  The 115 is more
    highly tuned - timing, jet adjustment, carb synchronization, etc are
    all more critical. To make all the necessary changes to make a 90 into
    a 115 will amount to a lot of effort and more cost than the book value
    difference between the two engines which is why no one does these
    things.
    
    What is hard to believe that the differences between the engines cost
    OMC the $600-$800 price hike.   As someone mentioned in another note,
    it would seem that OMC profit is in fact the biggest difference betweem
    the multiple engines built on the same block :-)
    
1019.3Got some idea why it won't work.SMAUG::PORCAROFri Sep 04 1992 11:0824
    Thanks for the input guys. I did a little research at the library
    last night. I did some reading on carburetion, 2 stroke vs. 4 stroke
    engines and outboard engine design.
    
    To make a long story short, 2 stroke outboard engines have what is
    called a "scavenger" which in essence is a vein with valves between
    the top of the cylinder and the bottom. This vein is enabled during the
    compression stroke. It allows the air/gas intake volume to increase
    beyond what would be possible normally (80% of cylinder volume, 99.6
    cu. in. on the Evinrude V4's) by using the pressure differential
    between the top/bottom of the cylinder. To increase HP with the same
    block, you put more air/gas in the cylinder. That's why the 90 vs. 115
    has different carburetor orifices. This implies that the blocks are
    somewhat different (maybe the size of the scavenger vein, or the amount
    of the time the valve stays open before/during the change to the
    power cycle). So, I may be able to get a bit more HP by changing the
    carb orifices, but probably not much, without changing the scavenger
    performance also. I'd be getting more gas, but the same amount of air.
    
    I can't figure out why I thought the blocks were identical, they can't
    be.
    
    So it's just time for a new SST prop. That should get a little better
    performance. Later.
1019.4Do Boyson Reeds work?SALEM::NORCROSS_WFri Sep 04 1992 12:118
    I'm not an outboard guy so take this for what it's worth.  I read an
    article in Trailer Boat mag concerning the installation of a set of
    Boyson reeds in an outboard.  The installation seemed pretty simple 
    and the write-up really "gushed" over how much better the motor ran.
    I don't remember if "better" meant faster or smoother but it really
    seemed like an inexpensive and simple way to improve one's outboard.
    Maybe someone else in this note has tried the Boyson reed update.
    Wayne
1019.5Not as simple as changing jetsGOLF::WILSONFri Sep 04 1992 13:4751
RE: Note 1019.3
>> I can't figure out why I thought the blocks were identical, they can't
>> be.
   
For the most part. they *are* the same. They're cast from the same mold
and have the same bore and stroke.  What they do to get 90hp from one model
and 115hp from another seems to be a pretty well kept secret. It involves
lots of little things like changing piston domes and compression, port size 
and location, carb size and jetting, and ignition timing.  I'm sure it's
possible to boost your 90 up to 115hp *if* you know what you're doing and
what every one of the modifications are.  It's also possible to turn your
90 into a 60, with the fuel mileage of a 150 if you screw it up.

Back in the 1950's, boat mags used to regularly show you how to extract
a few extra ponies from your outboard.  You rarely see articles like that
any more.  Partly because few people are interested.  But mainly I suspect
it's because of advertising dollars.  If Trailer Boats showed you how to
spend an afternoon converting your 90 to a 115, everyone would buy the
90 and convert it.  OMC wouldn't get their extra $1000 free profit on 
the 115, and would not be happy campers.  No magazine wants to Pi$$ off
OMC or Brunswick, who besides selling motors, build and advertise the 
majority of boats sold.

re: Boyeson reeds
Reed valves are simply a one way flapper valve which allow air and fuel to 
flow into the crankcase when there's a vaccuum, but prevent them from 
blowing back out through the carburetor when the crankcase is pressurized
(the crankcase goes through cycles of pressure and vacuum on each stroke).
Like any thing else, the stock reeds are a compromise.  Ideally, you want
a reed with very little tension for low speeds and starting, when the
amount of flow and vacuum is low.  For high speed, you need a stiff reed
valve so that it can close quickly between each pressure/vacuum cycle.
The stock reeds don't work perfectly in either situation.  Boyeson reeds
are a "2 stage" reed, meaning they actually have 2 flappers.  One has very
low tension for easy flow of fuel and air at low speeds, and they fo allow
much better starting and idling.  The other flapper is very stiff to allow
for quick closing at high speed, which makes the motor run cleaner and 
perform better.  Even Boyson reeds are a compromise, however. They give up
the one thing the stock manufacturers can't afford to compromise on, which
is reliability.  Their reed flaps are made of fiberglass, which as you can 
imagine break more easily than the stock metal ones.

For the average outboard owner, converting your 90 to a true 115 is probably
out of the question.  But by adding a set of Boyeson reeds, making sure the
motor is properly tuned and jetted, and playing around with props and motor
height, you can improve performance drastically.  I have a friend with a 
17' Wahoo (Whaler clone) with a 1989 Mercury 90hp in-line six.  He's added 
Boyeson reeds, a Quicksilver 5 blade prop, and a "Land and Sea" electric 
jacking plate.  The boat does 62 mph.

Rick
1019.6I looked into it tooSTEREO::CHACEMy favorite season is getting nearer!Tue Sep 08 1992 12:2123
     I have the XP100 which is the same block as the 90/115. There are
    MAJOR differences between the 90-100-115. Here they are:
    
    	The cylinder porting is different.
    	The cylinder heads are different. (Higher compression)
    	The exhaust housings are different.
    	The carburetor jets are different.
    
      Those are the things that I KNOW are different. I also *think* these
    things are different:
    
    	Pistons
    	Timing
    
    	Keep in mind that going from 90 to 115 HP will take a boat that
    goes say 40 to about 44-45mph. Just the parts that I'm sure are different
    will run you about 1K. It hardly seems worth it.
    
    	I read a test about Boyesen Reeds in one of the boating mags and
    they do give a little better fuel mileage and a little better
    acceleration. I think the top speed was only slightly better.
    
    				Kenny
1019.7Digestible reeds.SALEM::LAYTONTue Sep 08 1992 14:196
    The Boyeson reeds are available for 2 stroke motorcycles, too, and used
    in racing, cuz if one breaks, it won't frag the whole engine.  
    
    In normal use, breaking a reed is not very likely.
    
    Carl