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Conference vicki::boats

Title:Powerboats
Notice:Introductions 2 /Classifieds 3 / '97 Ski Season 1267
Moderator:KWLITY::SUTER
Created:Thu May 12 1988
Last Modified:Wed Jun 04 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1275
Total number of notes:18109

666.0. "Paint and Fasteners for New Fuel Tanks" by WJOUSM::MILLS (Intriguing) Thu May 03 1990 17:08

I have a 1979 Steury 19' center console boat.  I bought it late last summer.  
It has two saddle fuel tanks, one on each side mid ship.  They are set in 
the gunwale and have fiberglass covers.  In the interest of safety and 
because I noted some odor of gas when my nose is in the bilge vent, I 
decided to take the covers off the fuel tanks and check things out.  The 
result was I found one severly rusted around the bottom and decided it was 
better to replace both.  

I ordered two of them from Outer Banks.  The price was lower than a local 
marine retailer could buy them for.  I hope they deliver in a reasonable 
time period.

My question, What do people recommend I paint or coat the tanks with to 
prevent a reoccurance.  The tanks are Aluminumized steel.  My thought was 
to use something like spay on auto undercoat.  I asked a dealer and they 
recommended red lead or zinc paint.  Any ideas?

As an aside, I plan to replace the feed hoses while I'm at it.

Another problem I am struggling with is how to secure the glass covers back 
in place.  The tanks look to be an after market add-on.  Who ever had them 
apart last used, what looks like rolled window caulk as a sealant.  On one 
side the cover was screwed on with 1.5" stainless screws.  They were just 
screwed into the fiberglass.  They don't hold much.  The other side has had 
some 2X2 pieces of pressure treated cut to fit behind the inner hull for 
the screws to go into.  

What I want to do is find something like the nut clips used on automobiles 
to hold the fenders on.  That's choice one.  Another alternative is to use 
a strip of thin stainless and use stainless sheet metal screws.  This along 
with a piece of stainless molding should do the trick and look pretty good. 

Any of you, "do it yourselfers," have any suggestions?

Thanks,
Rich
T.RTitleUserPersonal
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666.1JAmestown Distributors57441::CADMUSFri May 04 1990 15:137
    
    
     There are lots of different fasteners that you can use- suggest
    you  call Jamestown Distributors in jamestown R.I and get their
    catalogue- good supply of various marine fasteners.
    
    
666.2HOW ABOUT FIBERGLASS & RESINPOBOX::SWENSONFri May 04 1990 19:3110
    It is possible to use an epoxy resin over the aluminum after it is
    etched with an acid.  See the West System product guide for this.  I
    suspect corrosion around the bottom of the tank will not be a problem
    that will recur with a resin coating.
    
    Do you open the tank cover often?  If not, why not put a piece of fiber
    cloth over the seam and fiberglass everything in place.  It's not that
    hard to do.  If you need to open the tank area in the future I assume
    it will be problem related.  Then you just cut the small sections of
    fiberglass with a saw.
666.3EPOXY primer and good ventilationBIZNIS::CADMUSMon May 07 1990 12:3928
    
    
     I would do two things to prevent this in the future-
    
    Use an epoxy based metal primer from one of the marine paint suppliers
    
    and keep the tank bottom from lying on a surface which can trap water
    underneath- in otherwords  support the tank on the bottom a(and the
    side against the hull) with some kind of standoff, like a block of
    rubber or other non- absorbant material to allow ventilation and
    prevent moisture from collecting.
    
      The boat I currently own had a new engine put in by the previous
    owner. The cause of enginer failure was the oil pan rusted through and 
    the engine lost oil pressure while cruising. The prevuis owner epoxied
    the new oil pan before he droipped the engine in.  AT the end of my
    first season with the boat, I got nervous and pulle the engine and
    removed the pan- water had gotten between the epoxy and the steel-
    the pan was like swiss cheese after I  stripped some of the resin off.
    
     I bought a new pan, had it degreased thoroughly, sanded the h**l out
    of the purtside to rough it up, and put an e[poxy primer finished by a
    vinyl paint- to date (2yr)s, not a sign of rust- I also replaced the
    pan bolts with S.S. and after installation- gave the whole bottom
     of the engine another coat of vinyl paint. 
    
     The vinyl based paint is the stuff the use on outbaords and comes in a
    spray can.