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Conference terri::cars_uk

Title:Cars in the UK
Notice:Please read new conference charter 1.70
Moderator:COMICS::SHELLEYELD
Created:Sun Mar 06 1994
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:2584
Total number of notes:63384

1602.0. "Interesting problem..." by KERNEL::BAYLISD (I know pigs exist, therefore...) Wed Nov 13 1991 18:35

    Can anybody help with this ?
    
    	1980, (W reg) VW Scirocco GTI, (Mark 1). 
    
    During a journey back from Southampton the car starts juddering when
    indicators are switched on, then after pulling over it's noticed that
    flames can be emitted from the exhaust pipe !?!?!?!?.
    
    Upon calling out a pick up truck the guy says "It's a problem with the
    altenator not kicking out enough juice, and hence the fuel injection
    systems gets f****d up". This is interesting as the injection system is
    mechanical with only a few electronic bits for the 5th injector and
    cold starting, etc. 
    
    Anyway, upon further investigation we discover the problem ONLY exists
    when the car is fully warmed up, until then it works fine. Ah ha, I
    think, it must be something to do with the 'Thermotime switch'. Checked
    this out, (disconnect all wires whilst car exhibiting problem) but alas
    problem still exists.
    
    Now, I think the car's chucking out too rich a fuel mixture but how
    and where I just don't know. Also I don't understand how switching
    things like the indicators on can make the problem worse, (this is true
    of any electrics).
    
    	Well baffled !,
    
    		Dave.
    
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1602.1NEWOA::ALFORD_JThe intermission fish...Thu Nov 14 1991 09:0210
>    and where I just don't know. Also I don't understand how switching
>    things like the indicators on can make the problem worse, (this is true
>    of any electrics).
    
Presumably this is because things like indicators/lights/windscreen wipers use 
electricity (which is in short supply because of duff altenator) that is needed 
by your injection/firing system.

You get similar symptoms when your fan belt is too loose (slipping) and the 
altenator/dynamo is not charging.
1602.2Checked that...but...KERNEL::BAYLISDI know pigs exist, therefore...Thu Nov 14 1991 09:1315
    Hmmm....
    
    	The alternator has been replaced, (admittedly not with a bran new
    one) but this made no difference. The regulator has been checked and we
    were told it is okay. 
    
    	The strange thing is that the battery warning light has ALWAYS
    glowed dimly, I haven't been able to get rid of it. It has done this
    from before this problem existed and yet has not glowed any brighter
    since this problem existed. I thought this light was indicative of a
    dodgy alternator/regulator but as the car has always started and run
    perfectly beforehand, i've never worried about it.
    
    	Dave.
    
1602.3Worth a try.SUBURB::JASPERTThu Nov 14 1991 17:5710
    
     I had an IDENTICAL problem on my injection Belmont.
    
    Cured by Breakdown mechanic :  Loose wire to spade connector on
    alternator. No, I didnt believe it at first either, & I was very
    sceptical about the fix. It never broke down again & the light never
    glowed when the engine was hot.
    
    
    	Tony.
1602.4But it's temperature related !KERNEL::BAYLISDI know pigs exist, therefore...Fri Nov 15 1991 16:248
    But my problem seems to be temperature related, and as the altenator
    has been replaced once, any loose connections would have been found
    and fixed.
    
    	Still baffled...
    
    		Dave.
    
1602.5?NEWOA::SAXBYWho left the O out of discount?Fri Nov 15 1991 16:367
    
    It couldn't be that you've got a chafed wire somewhere which parts as
    the temperature increases could it?
    
    Happened to me once, as the saying goes.
    
    Mark
1602.6NEWOA::ALFORD_JThe intermission fish...Mon Nov 18 1991 09:096
Regulators, once contaminated with oil, produce these symptoms.  Work fine
when cold/warm  duff when hot.

Regulators are pretty cheap to replace - compared with new batteries/
altenators/days worth of labour charges...
1602.8More possibiltiesJUNO::JUPPMon Nov 18 1991 11:5827
    Regarding the ignition/charging light always glowing.  Had this problem
    a couple of months ago with a MK3 Escort.  The problem was the main
    output lead from the alternator had snapped inside the insulation where
    it attached to the starter motor.
    
    The alternator had been checked by Lucas, and the regulator had just
    been replaced.  When checked by Thames Valley Electro-Diesel it was
    found that the stator windings had burnt out.
    
    Replaced the dodgy wire and the stator windings (�15) and all has been
    lovely ever since.
    
    Regarding the indicators, I would suggest checking the earth's. are the
    indicators themselves working OK?
    
    Have you considered the possibility of a leak on the inlet manifold? a
    weak mixture can cause the flames etc out of the exhaust.
    
    Another possibility is that your valve clearances can be very marginal
    and the change in temperature is causing a problem there.  I had this
    once on a 305 diesel.  When the engine got very cold after being
    swithed off overnight in the winter, it didn't like to start at all.
    The problem was found to be 2 inlet valves with nearly no clearance, in
    fact when the engine was cold enough they would leak.  Being diesel, no
    compression no Bang!!.
     
    Cheers Ian...
1602.9SUBURB::SCREENERRobert Screene, UK Finance EUCTue Nov 19 1991 12:5310
    I have a Golf with an identical fuel-injection system to your Mk1
    Scirocco.  If my alternator belt slips (such as after going over a lot
    of the wet slippery stuff) I notice a momentary change of performance, 
    but as if the accelerator was let off half an inch.
    
    Don't know exactly why this happens, as our fuel line is pressurised,
    with a return line.  If the fuel pump slows down it should take a few
    seconds to affect the mixture.  It's a possiblity though.
    
    
1602.10K jetronic frustration?SHIPS::HALL_BMPMs do itWed Nov 20 1991 13:0520
    I presume that the injection system is a K jetronic. I would suggest
    that you look at/have tested the fuel control/compensating pressure part
    of the system. This is a rectangular block approx 3.5  x  2 x  2 inches
    (aluminium) bolted to part of the engine so as to acquire the block
    temperature (eventually). It has two fuel lines going to it, a vacuum
    line and an electrical feed when the ignition is switched on. The
    electrical feed is to an internal bimetal strip with a similar
    characteristic to the cold start air bypass valve which also has a
    bimetal electrically heated feature.
    
    The purpose of the device is to provide a compensating fuel pressure in
    opposition to the force from the air flow sensing plate. This is used
    in a quite cunning way to provide acceleration enrichment and cold
    start enrichment. 
    
    I would firstly check that this unit is seeing volts with the ignition
    on and that the wiring to the bimetal heating provides continuity
    inside the unit. Failure of the warm up part of this device would lead
    to normal starting but overich fuel after warm up which seems to fit.
                                                        
1602.11VOGON::NUTLEYWed Nov 20 1991 16:023
    RE -1  ......otherwise known as the 'Warm-up regulator'. 
    
    Roy
1602.12The problem, it gone !!!!!KERNEL::BAYLISDI know pigs exist, therefore...Wed Nov 20 1991 18:3915
    Thanks for the replies...
    
    	The problem seems to have gone away as quick as it came. There we
    were standing in the cold around an open bonnet waiting for the car to
    warm up so that we could have another play, and when it did, no
    problem. The only thing we did was to check all the connecting blocks
    on the back of the fuse box were tight.
    
    	So after, attempting to get the problem back, (by switching all the
    electrics when the cooling fan was on) and failing we gave up. I'm not
    confident that the problem has gone for good though, we'll just have to
    wait and see.
    
    	Dave.
    
1602.13Faulty fuse boxEVOAI1::MOULAERTFri Nov 29 1991 18:317
    I had an '81 Golf GTI, and experienced the same symptom of dimly
    glowing battery light. The problem has been solved by reseating the
    cable (I think it was blue) coming from alternator on the back of
    the fuse box. Later, the same happened, and I had to replace the fuse
    box. I experienced 3 different problems on this car, all related to the
    fuse box. I would suggest to wait, and if problem appears again, try to
    replace fuse Box.